45#钢表面激光织构淬火减摩抗磨复合处理技术研究

华希俊, 周万, 王蓉, 刘凯, 符永宏, 孙建国

表面技术 ›› 2014, Vol. 43 ›› Issue (4) : 86-91.

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表面技术 ›› 2014, Vol. 43 ›› Issue (4) : 86-91.
应用技术

45#钢表面激光织构淬火减摩抗磨复合处理技术研究

  • 华希俊, 周万, 王蓉, 刘凯, 符永宏, 孙建国
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Research of Antifriction and Wear Resistance Composite Technology by Laser-texturing and Quenching on 45# Steel Surface

  • HUA Xi-jun, ZHOU Wan, WANG Rong, LIU Kai, FU Yong-hong, SUN Jian-guo
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摘要

目的 提高 45#钢零件的表面硬度和润滑减摩性能。 方法 在 45#钢试样表面进行激光淬火,研究激光功率和扫描速度对淬火表面淬硬层深度和宽度的影响,分析淬硬层不同区域的显微硬度和微观组织。 利用二极管泵浦 Nd:YAG 激光加工机在 45#钢光滑试样表面加工出具有一定分布规律的微凹坑织构,采用热压法向其中填入由 MoS2、聚酰亚胺和石墨组成的复合固体润滑剂,并与未处理的光滑试样进行摩擦学性能对比。 结果 将激光织构与淬火技术有效融合,可以使 45#钢表面硬度提高至 835 HV,摩擦系数减小约 50% 。 结论 激光织构淬火减摩抗磨复合处理技术能够提高 45#钢零件的表面硬度,减小摩擦系数,具有很好的工程应用前景。

Abstract

Objective To improve the hardness and antifriction properties on 45# steel surface. Methods Laser quenching was performed on the 45# steel surface. The effects on the hardened depth and width of the quenched surface by laser powers and scanning speeds were studied. The micro-hardness and micro-structure were analyzed on the different parts of the hardened layer. Uniform-distributive micro-dimples were conducted on the smooth surface of 45# steel specimens by diode-pumped Nd:YAG laser machine and MoS2 -PI-Gr composite solid lubricants were filled into the texture by hot-pressing method, then tribological performance comparison with the untreated smooth 45# steel surface was carried out. Results The hardness of 45# steel surface could reach up to 835HV and the friction coefficient caould be reduced by almost 50% through laser-texturing and quenching composite technology. Conclusion The hardness of 45# steel surface could be increased and the friction coefficient could be reduced by laser-texturing and quenching composite technology, which would have a good engineering application prospect.

关键词

45#钢; 激光淬火; 微织构; 固体润滑剂

Key words

45#steel; laser quenching; microstructure; solid lubrication

引用本文

导出引用
华希俊, 周万, 王蓉, 刘凯, 符永宏, 孙建国. 45#钢表面激光织构淬火减摩抗磨复合处理技术研究[J]. 表面技术. 2014, 43(4): 86-91
HUA Xi-jun, ZHOU Wan, WANG Rong, LIU Kai, FU Yong-hong, SUN Jian-guo. Research of Antifriction and Wear Resistance Composite Technology by Laser-texturing and Quenching on 45# Steel Surface[J]. Surface Technology. 2014, 43(4): 86-91

基金

国家自然科学基金(51375211,51175233) ;国家重大科技成果转化项目(2060403) ;江苏省科技支撑计划项目( BE2010060) ;镇江市工业科技支撑项目( GY2012039)

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