镀锌板无铬钝化技术的研究进展

郭贵静, 王优强, 张海洋, 任奕冰, 于焱, 隋意, 安恺

表面技术 ›› 2026, Vol. 55 ›› Issue (8) : 1-17.

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表面技术 ›› 2026, Vol. 55 ›› Issue (8) : 1-17. DOI: 10.16490/j.cnki.issn.1001-3660.2026.08.001
腐蚀与防护

镀锌板无铬钝化技术的研究进展

  • 郭贵静1, 王优强1,*, 张海洋1, 任奕冰1, 于焱1, 隋意2, 安恺1,*
作者信息 +

Research Progress on Chromium-free Passivation Technology for Galvanized Steel Sheets

  • GUO Guijing1, WANG Youqiang1,*, ZHANG Haiyang1, REN Yibing1, YU Yan1, SUI Yi2, AN Kai1,*
Author information +
文章历史 +

摘要

镀锌板因其优良的耐腐蚀性能获得广泛应用,而钝化处理可进一步提升其耐蚀性。虽然传统铬酸盐钝化耐蚀效果显著,但会对人体健康与环境产生危害。因此,开发可替代铬酸盐的高效、环境友好型无铬钝化技术成为当前的研究难点。本文综述了镀锌板无铬钝化技术的研究进展,重点将现有体系归纳为无机钝化、有机钝化及有机/无机复合钝化三类,并深入探讨了钼酸盐、稀土盐、钛盐、硅酸盐等无机体系,以及硅烷、单宁酸等有机体系的成膜机理与腐蚀防护性能。研究表明,单一体系在耐蚀性、膜层致密性及自修复能力等方面仍存在不足。而有机/无机复合钝化技术通过分子层面的协同作用,整合了无机相的屏障功能与有机相的界面结合与功能调控能力,显著提升了钝化膜的完整性与耐久性,展现出广阔的应用前景。最后,对镀锌板无铬钝化所面临的挑战和研究前景进行了展望。

Abstract

Due to their excellent corrosion resistance, galvanized steel sheets are widely utilized across various industrial sectors, including construction, automotive manufacturing, home appliances, and electrical power. This protective performance can be further enhanced through passivation treatments. However, although traditional chromate passivation offers remarkable corrosion protection due to its self-repairing capability and high chemical stability, it poses significant risks to both human health and the environment, as hexavalent chromium is classified as a highly toxic and carcinogenic substance. Consequently, the development of efficient and environmentally friendly chromium-free passivation technologies as alternatives to chromate has become a prominent and urgent research challenge in the field of surface engineering and materials protection. The work aims to review the recent research progress in chromium-free passivation technologies for galvanized steel sheets, systematically categorizing existing systems into three main types of inorganic passivation, organic passivation, and organic/inorganic composite passivation. The film formation mechanisms and anticorrosion properties of inorganic systems such as molybdates, rare earth salts (e.g., cerium and lanthanum salts), titanium salts, and silicates, as well as organic systems including silanes, tannic acid, and acrylic resins, are examined in detail, highlighting their respective advantages and intrinsic limitations.
Current researches indicate that individual passivation systems whether purely inorganic or purely organic still exhibit limitations in terms of corrosion resistance, film compactness, adhesion, and self-healing capability. For instance, while molybdate-based inorganic films may provide good barrier properties, they often suffer from micro-defects, limited thickness uniformity, and lack long-term stability under aggressive environmental conditions. Rare earth salt passivation films can inhibit cathodic reactions but are prone to cracking upon drying. Organic films, such as those based on silanes or tannic acid, on the other hand, can offer flexibility, excellent adhesion to the metal substrate, and compatibility with subsequent coatings, but they may not achieve the same level of robust and enduring protection as chromate treatments, particularly in terms of barrier performance against corrosive media like chloride ions. These shortcomings highlight the pressing need for more advanced strategies to meet the stringent durability and safety requirements of modern industrial applications.
In this context, organic/inorganic composite passivation technology has emerged as a highly promising and intensively investigated approach. By leveraging synergistic effects at the molecular or nanoscale level, these composite systems effectively combine the superior barrier function and mechanical hardness of inorganic phases with the interfacial bonding strength, film-forming ability, and functional tunability of organic components. This integration significantly enhances the integrity, density, and overall protective performance of the passivation film, effectively sealing micro-pores and reducing the penetration pathways for corrosive agents. Furthermore, the composite films often exhibit improved compactness, strong chemical adhesion to the galvanized steel substrate, and in some cases, self-healing properties through the incorporation of corrosion inhibitors, thereby offering a viable and sustainable pathway toward replacing conventional chromate-based treatments. Finally, the key challenges currently facing the field of chromium-free passivation for galvanized steel are critically discussed, and future research directions are proposed, emphasizing the need for a deeper understanding of interface chemistry and synergistic mechanisms, the development of novel multifunctional composite formulations with enhanced self-healing capabilities, and the translation of these technologies into scalable, cost-effective, and eco-friendly manufacturing processes suitable for industrial implementation.

关键词

镀锌板 / 无铬钝化 / 耐腐蚀性 / 表面处理 / 研究进展

Key words

galvanized sheet / chromium-free passivation / corrosion resistance / surface treatment / research progress

引用本文

导出引用
郭贵静, 王优强, 张海洋, 任奕冰, 于焱, 隋意, 安恺. 镀锌板无铬钝化技术的研究进展[J]. 表面技术. 2026, 55(8): 1-17
GUO Guijing, WANG Youqiang, ZHANG Haiyang, REN Yibing, YU Yan, SUI Yi, AN Kai. Research Progress on Chromium-free Passivation Technology for Galvanized Steel Sheets[J]. Surface Technology. 2026, 55(8): 1-17
中图分类号: TB34   

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基金

国家自然科学基金面上项目(52074161); 国家自然科学基金项目资助(52575216); 泰山学者工程专项经费(tsqn202211177); 山东省自然科学基金面上项目(ZR2021ME063)

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