微量润滑作用下铣削性能评价与机理研究进展

马衡宇; 陈富宽; 陈成; 代芳; 文志远; 杜飞龙

doi:10.16490/j.cnki.issn.1001-3660.2026.03.011

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表面技术 ›› 2026, Vol. 55 ›› Issue (3) : 122-147. DOI: 10.16490/j.cnki.issn.1001-3660.2026.03.011

精密与超精密加工

微量润滑作用下铣削性能评价与机理研究进展

马衡宇^a, 陈富宽^a, 陈成^a, 代芳^a, 文志远^b, 杜飞龙^a,*

作者信息 +

Research Progress on Evaluation and Mechanisms of Milling Performance under Minimum Quantity Lubrication (MQL)

MA Hengyu^a, CHEN Fukuan^a, CHEN Cheng^a, DAI Fang^a, WEN Zhiyuan^b, DU Feilong^a,*

Author information +

文章历史 +

摘要

系统综述了MQL技术在铣削加工中的应用研究及机理分析现状,重点探讨了MQL技术的原理与特点、装置类型及复合技术,并深入分析了其在铣削加工中对切削力、切削温度、刀具磨损、加工表面质量及切屑形貌的影响机制。通过对微雾滴的形成与传输、微液滴的传输与铺展两大角度深入分析,阐明了MQL技术“少量高效”的冷却润滑机理。通过研究总结提出,未来需聚焦复合能场协同调控、微纳技术与表面工程的融合以及新型润滑介质研发的角度,推动MQL技术向高精度、自适应及可持续方向跨越发展,为航空航天、精密电子等领域提供绿色高效加工方案。

Abstract

With the growing severity of the global climate change and the deepening implementation of sustainable development concepts, the advancement of China's "carbon peak and carbon neutrality" strategic goals has charted the course for green development in manufacturing. Against this backdrop, the rapid development of green manufacturing technologies is reshaping traditional production models, presenting the manufacturing industry with unprecedented pressures and opportunities for clean transformation. Traditional cutting processes have long relied heavily on the use of large quantities of cutting fluids. This extensive processing approach not only leads to significant wastes of precious petroleum-based resources but also generates hazardous waste liquids that cause persistent pollution to the ecological environment. Additionally, enterprises must bear the escalating costs of waste fluid treatment. These issues severely constrain the sustainable development of manufacturing. To address these challenges, Minimum Quantity Lubrication (MQL) has been developed. This technology atomizes minute amounts of lubricant into micron-sized droplets using high-pressure gases and delivers them precisely to the cutting zone through specialized nozzles. While ensuring machining performance, it reduces lubricant usage to one ten-thousandth of traditional methods, significantly improving lubrication efficiency and environmental performance. Precisely, this revolutionary technological breakthrough positions MQL as one of the most promising research hotspots in green manufacturing. This paper systematically reviews the latest research findings both domestically and internationally, providing a comprehensive overview of the application progress and current status of mechanistic analysis of Minimum Quantity Lubrication (MQL) in milling processes. It focuses on exploring the core working principles and unique technical characteristics of MQL from a fundamental theoretical perspective, conducts a detailed comparison of the performance differences among various equipment types, and analyzes the synergistic effects of multiple hybrid technologies. Based on extensive experimental data, the paper offers an in-depth examination of MQL's influence mechanisms in milling, including the dynamic characteristics of cutting forces, distribution patterns of cutting temperatures, evolution of tool wear, surface integrity conditions, and chip formation mechanisms. Furthermore, by analyzing the formation and transport of micro-droplets as well as their transmission and spreading behaviors, the paper elucidates the "minimal yet highly efficient" cooling and lubrication mechanism of MQL. Through systematic research synthesis, this paper proposes three critical breakthrough directions for future MQL development, namely, developing synergistic control methods for hybrid energy fields (such as ultrasonic vibration and laser assistance); promoting deep integration between micro/nano manufacturing technology and surface functionalization engineering; and developing high-performance lubricants based on novel nanomaterials or biodegradable media. These innovative directions will propel MQL toward intelligent, high-precision, adaptive, and sustainable leapfrog development, providing greener and more efficient machining solutions for high-end manufacturing fields such as difficult-to-machine aerospace materials and precision electronic micro-devices, ultimately supporting China's manufacturing transformation and upgrading under the dual-carbon goals.

导出引用

马衡宇, 陈富宽, 陈成, 代芳, 文志远, 杜飞龙. 微量润滑作用下铣削性能评价与机理研究进展[J]. 表面技术. 2026, 55(3): 122-147

MA Hengyu, CHEN Fukuan, CHEN Cheng, DAI Fang, WEN Zhiyuan, DU Feilong. Research Progress on Evaluation and Mechanisms of Milling Performance under Minimum Quantity Lubrication (MQL)[J]. Surface Technology. 2026, 55(3): 122-147

中图分类号： TH117 TG501

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