高温防护涂层表面氧化铝相转变的研究进展

丁航, 刘琴, 靳磊, 谢云, 彭晓

表面技术 ›› 2026, Vol. 55 ›› Issue (3) : 19-32.

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PDF(10106 KB)
表面技术 ›› 2026, Vol. 55 ›› Issue (3) : 19-32. DOI: 10.16490/j.cnki.issn.1001-3660.2026.03.002
专题——先进发动机高温防护涂层

高温防护涂层表面氧化铝相转变的研究进展

  • 丁航1, 刘琴1, 靳磊2, 谢云1,*, 彭晓1
作者信息 +

Research Progress on Phase Transformation of Al2O3 Grown on High Temperature Protective Coatings

  • DING Hang1, LIU Qin1, JIN Lei2, XIE Yun1,*, PENG Xiao1
Author information +
文章历史 +

摘要

高温防护涂层主要依靠在表面生成保护性的Al2O3膜来抵御高温氧化腐蚀,但Al2O3具有多种相结构,探究如何促进Al2O3由亚稳态向稳态快速转变至关重要。概述了Al2O3相转变的基本原理,包括相转变的两个阶段以及温度对转变速率的显著影响。同时归纳了涂层中不同的活性元素和微观结构对Al2O3相转变的影响规律及作用机理。在此基础上,综述了近年来快速发展的各种表面改性技术对加速Al2O3相转变的重要发现,通过系统总结铝化物涂层表面喷涂或内部弥散特定类型的纳米氧化物颗粒对Al2O3相转变的影响规律,深入探讨了hcp晶体结构纳米氧化物颗粒促进α-Al2O3形核生长的“模板”效应的本征机制。最后,对今后高温防护涂层表面氧化铝相转变研究工作仍需解决的重点问题进行了展望,希望借助原位或在线表征技术对Al2O3的相转变过程进行原子尺度表征,同时结合人工智能技术辅助完善或建立相关作用模型,为先进高温防护涂层的发展提供理论指导。

Abstract

With the development of advanced aircraft engines towards a high thrust-to-weight ratio, turbine inlet temperature rises continuously, which induces a continuing challenge for high temperature performance of the construction materials for the critical hot-section components (such as turbine blades) in aero-engines. As the currently used Ni-based superalloys reach their performance limit, high temperature protective coatings are indispensable to enhance their environmental resistance. The coatings primarily rely on the formation of a dense, continuous and slowly growing alumina (Al2O3) scale to resist high temperature oxidation and corrosion. Al2O3 exhibits multiple polymorphs, and accelerating the transformation of thermodynamically metastable phases to stable α phases is crucial for enhancing the protective property of these coatings.
This work aims to systematically review the recent progress on phase transformation of Al2O3 grown on the high temperature protective coatings, and a better understanding of this issue is anticipated to benefit the optimization of the coatings. As for the principal mechanism of the phase transformation, a two-step process is generally accepted, and increasing temperature is conducive to accelerating the transformation rate. Then, the effect of adding reactive elements on the phase transformation is analyzed, and the relationship between the transformation rate and the cationic radius of the corresponding reactive elements is discussed. In addition, the focus is also put on the microstructure of the coatings, especially grain boundaries, since the coatings with refined grains have been reported to contribute to the nucleation of thermodynamically stable α phases. Based on comprehensively examining the influence of dispersing specific types of oxide nanoparticles within or on the surface of aluminide coatings on the Al2O3 phase transformation, an in-depth exploration into the intrinsic mechanism of the so-called "template" effect whereby hcp-structured oxide nanoparticles promote the nucleation and growth of α-Al2O3 is provided.
Although the currently available research concerning the Al2O3 phase transformation has made a significant progress, there are still some vital challenges to be addressed by future research. At present, the precise mechanism by which different doping reactive elements influence the phase transformation of Al2O3 remains unclear. The existing theoretical model, which is established based on the differences in the cationic radius of various reactive elements, have certain limitations, and the influence of co-doping with multiple reactive elements on the phase transformation of Al2O3 is not involved. Moreover, there is a shortage of atomic-scale, direct evidence revealing the promoted α-Al2O3 nucleation by lattice defects, and in-situ observation or online characterization of the θ-Al2O3 to α-Al2O3 transformation process is relatively scarce. The kinetics of this phase transformation are still primarily described by statistically analyzing the evolution of the volume fraction of α-Al2O3 with time. This inevitably introduces interference from external factors such as temperature variations, statistical errors, and empirical judgments. The application of in-situ or online phases and composition analysis techniques undoubtedly enable probation of the Al2O3 phase transformation at an atomic scale and accurate tracking of the whole transformation process. In addition, more attention should be paid to artificial intelligence which may provide an innovative solution to the challenges. This work is expected to provide theoretical guidance for the development of advanced high temperature protective coatings.

关键词

高温合金 / 高温防护涂层 / 氧化铝保护膜 / 高温氧化 / 作用机理

Key words

superalloys / high temperature protective coatings / alumina scale / high temperature oxidation / principal mechanism

引用本文

导出引用
丁航, 刘琴, 靳磊, 谢云, 彭晓. 高温防护涂层表面氧化铝相转变的研究进展[J]. 表面技术. 2026, 55(3): 19-32
DING Hang, LIU Qin, JIN Lei, XIE Yun, PENG Xiao. Research Progress on Phase Transformation of Al2O3 Grown on High Temperature Protective Coatings[J]. Surface Technology. 2026, 55(3): 19-32
中图分类号: TG174.4   

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基金

国家自然科学基金(52301089); 江西省重点研发计划项目(20232BBE50007)

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