Effect of the Wettability of F-DLC Coatings on Oil Film Lubrication under Surface Contact

YU Yongan, FU Yongqiang, GUO Feng, WANG Jiarong

Surface Technology ›› 2026, Vol. 55 ›› Issue (11) : 196-209.

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Surface Technology ›› 2026, Vol. 55 ›› Issue (11) : 196-209. DOI: 10.16490/j.cnki.issn.1001-3660.2026.11.017
Friction, Wear and Lubrication

Effect of the Wettability of F-DLC Coatings on Oil Film Lubrication under Surface Contact

  • YU Yongan1, FU Yongqiang1,*, GUO Feng1,*, WANG Jiarong2
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Abstract

The work aims to systematically investigate the effect of interfacial wettability on lubricant film thickness and friction force under hydrodynamic lubrication conditions, with the goal of optimizing characterization parameters for solid-liquid interfaces. The innovative contribution of this work lies in the use of an MS-0808 high-density plasma application platform to achieve precise control of surface wettability via fluorine-doped diamond-like carbon (F-DLC) coatings, along with a comprehensive evaluation of multiple interfacial characterization parameters to identify the most effective one for characterizing lubrication behavior. Atomic force microscopy (AFM) characterization of surface morphology and roughness revealed nanoscale variations (Ra: 3.37-9.92 nm) across all surfaces, though these differences had no significant impact on wettability or lubrication performance. Raman spectroscopy confirmed the diamond-like structure of the coatings and indicated that as the CF4 gas flow rate increased, the sp²/sp³ ratio of the coatings rose, suggesting an increase in graphitic structure with higher fluorine content. With the slider-on-disc lubricant film measurement system, the film thickness and friction force generated by base PAO and glycerol aqueous solution were measured on these five surfaces. All measurements were performed in a controlled environment (temperature (20±2) ℃, relative humidity (55±5)%) with sliding speeds ranging from 1.99 to 79.24 mm/s. The selected lubricants with matched viscosities included polyalphaolefin (PAO10 and PAO20) and glycerol aqueous solutions (86%GS and 94%GS). For each solid-liquid combination, the contact angle (θCA), contact angle hysteresis (θCAH), surface energy, and derived parameters including adhesion work (WA), energy barrier (E), and spreading coefficient (ηSP) were also determined. The results showed that the F-DLC coatings significantly reduced surface energy, particularly the polar component. Under lubrication with glycerol aqueous solution, both film thickness and friction force decreased continuously with the increasing fluorine content, in the following order: film thickness: steel > 10F-DLC > 20F-DLC > 30F-DLC > 40F-DLC and friction force: steel > 10F-DLC > 20F-DLC > 30F-DLC > 40F-DLC. In contrast, the differences in film thickness and friction force for PAO oil across the various surfaces were negligible. The spreading coefficient (ηSP) exhibited an almost perfect correlation with friction force (Pearson correlation coefficient r=0.99), significantly outperforming other wettability parameters such as contact angle, contact angle hysteresis, adhesion work, and energy barrier in predicting interfacial slip behavior. The polar component of surface energy also showed a strong positive correlation with friction force (r=0.97), confirming its dominant role in interfacial slip behavior. This work demonstrates that solid-liquid interfacial wettability has a significant effect on hydrodynamic lubrication performance. F-DLC coatings with low surface energy, especially low polar components, promote interfacial slip, resulting in thinner oil films and reduced friction. Among various wettability characterization parameters, the spreading coefficient proves to be the most effective parameter for characterizing interfacial effects under full-film lubrication conditions. These findings provide new insights into the design of low-friction interfaces through surface energy modulation and highlight the importance of polar interactions in solid-liquid lubrication mechanisms. Highly polar surfaces suppress slip and increase friction, whereas low-polar surfaces facilitate slip relative to the former, thereby improving friction performance.

Key words

diamond-like carbon coating / solid-liquid composite lubrication / wettability / interfacial slip / interfacial characterization parameters

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YU Yongan, FU Yongqiang, GUO Feng, WANG Jiarong. Effect of the Wettability of F-DLC Coatings on Oil Film Lubrication under Surface Contact[J]. Surface Technology. 2026, 55(11): 196-209

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Funding

National Natural Science Foundation (52205204, 52575217); Shandong Provincial National Natural Science Foundation Youth Project (ZR2024QE047); Shandong Province Higher Education Institutions Youth Innovation Team Project (2023KJ116); Qingdao Postdoctoral Research Project Foundation (QDBSH20240201003)
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