18Ni300 maraging steel, as a high-alloy low-carbon ultra-high strength steel, not only exhibits extremely high strength and toughness, but also possesses excellent cold and hot working properties, making it a significant material in the field of materials science and engineering. This study aims to investigate the effects of different Mo contents on the microstructure and wear resistance of laser cladding-solution treatment-aging and conventionally formed 18Ni300 cladding layers, thereby enhancing the wear resistance of 18Ni300 and providing a new application perspective for 18Ni300 in the industry. This experiment employs laser cladding technology to produce cladding layers with three different molybdenum contents (0%, 3%, 5%) under both as-deposited and solution treatment-aging (840 ℃/1 h) + aging treatment (450 ℃/5 h) conditions. The heat treatment tests are conducted in a high-temperature box furnace with a heating rate of 15 ℃/min. Subsequently, the phase composition, element distribution, and performance of the cladding layers are characterized by scanning electron microscopy, metallographic microscopy, X-ray diffractometer, and friction and wear testing machine. The effects of different heat treatment methods on mechanical properties are analyzed through tensile fracture morphology, wear tracks, performance characterization, and the segregation behavior of elements under different molybdenum contents.
In the as-deposited state, as the molybdenum (Mo) content gradually increases, the cellular structure grain boundaries become finer, and the coating hardness increases from 378HV0.3 to 478HV0.3. The friction coefficient decreases from 0.490 to 0.398, and the strength increases from 708 MPa to 1 023 MPa. When the Mo content is 3%, the ultimate tensile strength reaches its maximum of 1 127 MPa. The average grain size decreases from 0.88 μm to 0.56 μm. After solution and aging treatment, the dendrites basically disappear, and the distribution of various elements within the grains becomes more uniform. The friction coefficient decreases from 0.382 to 0.261, and the tensile strength increases from 879 MPa to 1 140 MPa. When the Mo content is 3%, the tensile strength reaches its maximum of 1 340 MPa. In the as-deposited state, 18Ni300 exhibits poor wear resistance and high friction coefficient, with abrasion and fatigue being the main wear mechanisms. Increasing Mo to 5% shifts the wear mechanisms predominantly to abrasion with minor brittle spalling. After solution and aging treatment, further increase in the Mo content results in the wear mechanisms transitioning from light abrasion, fatigue, and adhesion to mostly abrasion and adhesion. Regardless of whether it is normal forming or solution treatment + aging treatment, the dispersion strengthening of secondary phases is the main factor for the improvement of tensile strength and friction and wear properties. With the increase of the Mo content, the alloy's wear resistance and tensile strength are enhanced, providing broader possibilities for the alloy in various industrial applications. This paper prepares cladding layers with different Mo contents by mixing spherical Mo powder and 18Ni300 powder. By studying the changes in friction properties and tensile strength with the Mo content under normal forming and solution-aging conditions, high wear resistance and high strength cladding layers are obtained.
Key words
Mo content /
tensile strength /
as-deposited /
solution-aging /
wear resistance /
wear mechanism /
laser cladding 18Ni300
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
References
[1] 刘志宏, 刘元富, 张乐乐, 等. 激光熔化沉积TiC/CaF2/ Inconel 718复合材料的组织及高温摩擦磨损性能[J]. 中国激光, 2020, 47(1): 129-135.
LIU Z H, LIU Y F, ZHANG L L, et al.Microstructure and High-Temperature Friction and Wear Properties of TiC/ CaF2/Inconel 718 Composite Fabricated Using Laser Melting Deposition Technique[J]. Chinese Journal of Lasers, 2020, 47(1): 129-135.
[2] 方艳, 贾晓慧, 雷剑波, 等. 激光熔化沉积60wt.%不同粒径WC复合NiCu合金耐磨性及电化学腐蚀性能[J]. 复合材料学报, 2022, 39(7): 3498-3509.
FANG Y, JIA X H, LEI J B, et al.Wear Resistance and Electrochemical Corrosion Properties of 60wt.% Coarse and Fine WC Composite NiCu Alloy by Laser Melting Deposition[J]. Acta Materiae Compositae Sinica, 2022, 39(7): 3498-3509.
[3] 尹航, 李金许, 宿彦京, 等. 马氏体时效钢的强韧化设计[J]. 材料导报, 2014, 28(13): 86-88.
YIN H, LI J X, SU Y J, et al.The Toughening Designing of Maraging Steel[J]. Materials Review, 2014, 28(13): 86-88.
[4] 魏富涛, 许冠, 毛卫东, 等. 18Ni300模具钢激光选区熔化工艺优化及力学性能研究[J]. 粉末冶金技术, 2019, 37(3): 214-219.
WEI F T, XU G, MAO W D, et al.Research on the Process Optimization of Selective Laser Melting and the Mechanical Properties of 18Ni300 Die Steel[J]. Powder Metallurgy Technology, 2019, 37(3): 214-219.
[5] 郭绍庆, 刘伟, 黄帅, 等. 金属激光增材制造技术发展研究[J]. 中国工程科学, 2020, 22(3): 56-62.
GUO S Q, LIU W, HUANG S, et al.Development of Laser Additive Manufacturing Technology for Metals[J]. Strategic Study of CAE, 2020, 22(3): 56-62.
[6] 李波, 王豪, 蒋超伟, 等. 超音速激光沉积增材制造CNTs/Cu复合材料微观结构及力学性能研究[J]. 精密成形工程, 2023, 15(11): 89-99.
LI B, WANG H, JIANG C W, et al.Microstructure and Mechanical Properties of CNTs/Cu Composite Additively Manufactured by Supersonic Laser Deposition[J]. Journal of Netshape Forming Engineering, 2023, 15(11): 89-99.
[7] NIU M C, ZHOU G, WANG W, et al.Precipitate Evolution and Strengthening Behavior during Aging Process in a 2.5 GPa Grade Maraging Steel[J]. SSRN Electronic Journal, 2019, 179: 296-307.
[8] NIU M C, CHEN C J, LI W, et al.Atomic-Scale Understanding of Solute Interaction Effects on Grain Boundary Segregation, Precipitation, and Fracture of Ultrahigh- Strength Maraging Steels[J]. Acta Materialia, 2023, 253: 118972.
[9] FLOREEN S.The Physical Metallurgy of Maraging Steels[J]. International Materials Reviews, 1968, 13(1): 115-128.
[10] FEITOSA A L M, RIBAMAR G G, ESCOBAR J, et al. Precipitation and Reverted Austenite Formation in Maraging 350 Steel: Competition or Cooperation?[J]. Acta Materialia, 2024, 270: 119865.
[11] MEI X Y, YAN Y, FU H D, et al.Effect of Aging Temperature on Microstructure Evolution and Strengthening Behavior of L-PBF 18Ni(300) Maraging Steel[J]. Additive Manufacturing, 2022, 58: 103071.
[12] ALLAM T, PRADEEP K G, KÖHNEN P, et al. Tailoring the Nanostructure of Laser Powder Bed Fusion Additively Manufactured Maraging Steel[J]. Additive Manufacturing, 2020, 36: 101561.
[13] 陈诚, 门正兴, 马亚鑫, 等. 热处理对SLM成形18Ni300马氏体时效钢摩擦磨损性能的影响[J]. 锻压技术, 2022, 47(7): 228-234.
CHEN C, MEN Z X, MA Y X, et al.Influence of Heat Treatment on Friction and Wear Properties of 18Ni300 Maraging Steel by SLM[J]. Forging & Stamping Technology, 2022, 47(7): 228-234.
[14] 李蓉, 王小祥. Ti含量及时效工艺对00Cr12Ni9Mo4Cu合金组织和硬度的影响[J]. 材料热处理学报, 2009, 30(3): 137-140.
LI R, WANG X X.Effect of Ti Content and Ageing on Microstructure and Hardness of 00Cr12Ni9Mo4Cu Maraging Stainless Steel[J]. Transactions of Materials and Heat Treatment, 2009, 30(3): 137-140.
[15] 张鸿羽, 余敏, 华俊伟, 等. Mo元素对Fe-Cr-Mo激光熔覆层组织及性能的影响[J]. 中国激光, 2021, 48(22): 98-110.
ZHANG H Y, YU M, HUA J W, et al.Effects of Mo on Microstructure and Properties of Fe-Cr-Mo Laser Cladding Layer[J]. Chinese Journal of Lasers, 2021, 48(22): 98-110.
[16] BODZIAK S, AL-RUBAIE K S, DALLA VALENTINA L, et al. Precipitation in 300 Grade Maraging Steel Built by Selective Laser Melting: Aging at 510℃ for 2h[J]. Materials Characterization, 2019, 151: 73-83.
[17] BAI Y C, ZHAO C L, WANG D, et al.Evolution Mechanism of Surface Morphology and Internal Hole Defect of 18Ni300 Maraging Steel Fabricated by Selective Laser Melting[J]. Journal of Materials Processing Technology, 2022, 299: 117328.
[18] 许大杨, 陈婉琦, 万继方, 等. 时效温度对SLM 18Ni300马氏体时效钢显微组织和力学性能的影响[J]. 金属热处理, 2023, 48(2): 144-150.
XU D Y, CHEN W, WAN J F, et al.Effect of Aging Temperature on Microstructure and Mechanical Properties of SLM 18Ni300 Maraging Steel[J]. Heat Treatment of Metals, 2023, 48(2): 144-150.
[19] 向超, 张涛, 吴文伟, 等. 热处理对激光选区熔化18Ni300马氏体时效钢微观组织和力学性能的影响[J]. 中国激光, 2024, 51(16): 176-185.
XIANG C, ZHANG T, WU W W, et al.Effect of Heat Treatment on Microstructure and Mechanical Properties of Selective Laser Melted 18Ni300 Maraging Steel[J]. Chinese Journal of Lasers, 2024, 51(16): 176-185.
[20] LIPPOLD J C.Welding Metallurgy and Weldability[M]. Hoboken: John Wiley & Sons, Inc., 2014: 9-81.
[21] HE Y, YANG K, QU W S, et al.Strengthening and Toughening of a 2 800 MPa Grade Maraging Steel[J]. Materials Letters, 2002, 56(5): 763-769.
[22] LIU F, SOMMER F, BOS C, et al.Analysis of Solid State Phase Transformation Kinetics: Models and Recipes[J]. International Materials Reviews, 2007, 52(4): 193-212.
[23] XU W, RIVERA-DÍAZ-DEL-CASTILLO P E J, WANG W, et al. Genetic Design and Characterization of Novel Ultra-High-Strength Stainless Steels Strengthened by Ni3Ti Intermetallic Nanoprecipitates[J]. Acta Materialia, 2010, 58(10): 3582-3593.
[24] TAN C L, ZHOU K S, MA W Y, et al.Microstructural Evolution, Nanoprecipitation Behavior and Mechanical Properties of Selective Laser Melted High-Performance Grade 300 Maraging Steel[J]. Materials & Design, 2017, 134: 23-34.
[25] 黄玉山, 谭超林, 马文有, 等. 热处理对选区激光熔化马氏体时效钢组织和性能的影响[J]. 材料热处理学报, 2017, 38(11): 59-64.
HUANG Y S, TAN C L, MA W Y, et al.Effect of Heat Treatment on Microstructure and Properties of Selective Laser Melting Maraging Steel[J]. Transactions of Materials and Heat Treatment, 2017, 38(11): 59-64.
[26] 闫泰起, 唐鹏钧, 陈冰清, 等. 退火温度对激光选区熔化AlSi10Mg合金微观组织及拉伸性能的影响[J]. 机械工程学报, 2020, 56(8): 37-45.
YAN T Q, TANG P J, CHEN B Q, et al.Effect of Annealing Temperature on Microstructure and Tensile Properties of AlSi10Mg Alloy Fabricated by Selective Laser Melting[J]. Journal of Mechanical Engineering, 2020, 56(8): 37-45.
Funding
Young Scientists Program of the National Key R & D Program (2023YFB4604300); The National Natural Science Foundation of China (52035014); Zhejiang Provincial Natural Science Foundation (LQ24E050018)