Research on the Cutting Simulation and Experiment of Super-hard Material Tool with Grooved Micro Texture

XU Ming-gang, SONG En-yu, ZHANG Hai-xu, CHENG Xi, WU Zhi-wei

Surface Technology ›› 2021, Vol. 50 ›› Issue (2) : 363-370.

PDF(7315 KB)
PDF(7315 KB)
Surface Technology ›› 2021, Vol. 50 ›› Issue (2) : 363-370. DOI: 10.16490/j.cnki.issn.1001-3660.2021.02.039
Precision and Ultra-precision Machining

Research on the Cutting Simulation and Experiment of Super-hard Material Tool with Grooved Micro Texture

  • XU Ming-gang1, SONG En-yu1, CHENG Xi1, WU Zhi-wei1, ZHANG Hai-xu2
Author information +
History +

Abstract

This paper aims to explore the influence of micro texture added to the cutting tool on the cutting performance. The cutting simulation and experiment are designed for the super-hard material tool with grooved micro texture. Based on the hydrodynamic jet and the secondary lubrication of fluid, the J-C criterion is used as the constitutive relation of turning, and ABAQUS is used to simulate the three-dimensional Al6061 cutting by the super-hard material tool with or without grooved micro texture under the same conditions, and the cutting performance is analyzed by combining the stress of the tool and the cutting temperature of the front face. A new type of grooved micro texture super-hard material turning tool has been prepared by femtosecond laser technology, and the single factor cutting experiment has been carried out on CA6136 lathe. When the grooved micro texture is added to the tool, not only the contact area between the friction pairs is reduced, but also the instantaneous high temperature phenomenon is alleviated under the dual action of the tool and the cutting fluid. Under the condition of dry cutting, the front face of the grooved micro texture tool does not have good anti-friction and anti-viscosity ability, and the tool wear is fast; the combination of cutting fluid lubrication and hydrodynamic jet and grooved micro texture can greatly reduce the friction and wear condition of the tool, and prolong the service life of the tool. The results of cutting simulation and experiment show that the micro texture can improve the cutting performance and reduce the tool wear.

Key words

grooved micro-texture; cutting tool; super-hard material; cutting simulation; femtosecond laser technology; hydrodynamic jet

Cite this article

Download Citations
XU Ming-gang, SONG En-yu, ZHANG Hai-xu, CHENG Xi, WU Zhi-wei. Research on the Cutting Simulation and Experiment of Super-hard Material Tool with Grooved Micro Texture[J]. Surface Technology. 2021, 50(2): 363-370
PDF(7315 KB)

Accesses

Citation

Detail

Sections
Recommended

/