Edge Effect Suppression of Ion Beam Figuring Process on Optical Component Surface

LI Xiao-jing, WANG Da-sen, WANG Gang, ZHANG Xu, ZHANG Ning, PEI Ning, NIE Feng-ming, QI Zi-cheng

Surface Technology ›› 2020, Vol. 49 ›› Issue (1) : 349-355.

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Surface Technology ›› 2020, Vol. 49 ›› Issue (1) : 349-355. DOI: 10.16490/j.cnki.issn.1001-3660.2020.01.042
Surface Quality Control and Detection

Edge Effect Suppression of Ion Beam Figuring Process on Optical Component Surface

  • LI Xiao-jing1, WANG Da-sen1, ZHANG Xu1, PEI Ning1, NIE Feng-ming1, QI Zi-cheng1, WANG Gang2, ZHANG Ning3
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Abstract

The work aims to solve the edge effect problem during the ion beam figuring on the surface of the optical elements. The method of extending the dwell time mesh on the basis of the surface shape sampling mesh was used to suppress the generation of edge effects, i. e. the mesh range of the dwell point was extended, so that the number of dwell points that removed the sample points at the edge portion of the component was the same as in the middle portion and the extension distance was greater than the ion beam radius. The truncated singular value method was used to solve the dwell time of the linear equations model, and the causes of the edge effects in the simulation results were analyzed. When the dwell time adopted the same meshing as the surface error, the residual surface did not converge and a serious edge effect occurred. When the truncation parameter k=80, its PV value decreased from the initial 104.489 nm to 11.675 nm, and the RMS value converged from 28.009 nm to 1.572 nm with no edge effect. With the above-mentioned simulation results as experimental setting parameters, ion beam figuring experiments were carried out on planar optical elements. Before and after figuring, the PV value decreased from 102 nm to 37 nm and RMS decreased from 23 nm to 2 nm. The experimental results basically verify the validity of the simulation results. The method of dwell time mesh extension can avoid the edge effect. On this basis, in the ion beam figuring, the PV value of the surface shape and the roughness of the optical components can achieve a very good convergence effect.

Key words

ion beam figuring; optical element; dwell time; linear equations model; edge effect; edge extension; surface error

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LI Xiao-jing, WANG Da-sen, WANG Gang, ZHANG Xu, ZHANG Ning, PEI Ning, NIE Feng-ming, QI Zi-cheng. Edge Effect Suppression of Ion Beam Figuring Process on Optical Component Surface[J]. Surface Technology. 2020, 49(1): 349-355

Funding

Supported by the Major Programs of National Science and Technology (2017ZX04022001-205-001), the Ningbo Science and Technology Service Demonstration Project (2019F1036)
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