Experimental Analysis of Removing the Carbon Deposition by Magnetic Grinding from the Inner Surface of an Aero-engine Turbo-shaft

XU Hui, KANG Ren-ke, LIU Dong-dong, CHEN Yan

Surface Technology ›› 2020, Vol. 49 ›› Issue (1) : 336-342.

PDF(4105 KB)
PDF(4105 KB)
Surface Technology ›› 2020, Vol. 49 ›› Issue (1) : 336-342. DOI: 10.16490/j.cnki.issn.1001-3660.2020.01.040
Surface Quality Control and Detection

Experimental Analysis of Removing the Carbon Deposition by Magnetic Grinding from the Inner Surface of an Aero-engine Turbo-shaft

  • XU Hui1, KANG Ren-ke2, LIU Dong-dong3, CHEN Yan3
Author information +
History +

Abstract

The paper aims to solve the problem of removing the carbon deposition from the inner surface of a large-sized aero-engine turbo-shaft. SEM was used to analyze the micro topography and the components of the carbon deposition to lay a foundation for determining the carbon removal method and process. Considering the special material and cleaning requirements of the turbo-shaft, magnetic grinding technology was proposed to clear carbon deposition. By the means of Solidworks and Workbench, the magnetic induction intensity and the forces on the grinding granules in the grinding area were analyzed. And magnetic grinding equipment which is composed of a CNC and auxiliary poles along the radial direction of the turbo-shaft was set up. Three kinds of average granule diameter, 185, 250, 375 μm, were selected to conduct the comparative experiments under the condition of the rotational speed of the workpiece being 600, 800, 1000 r/min respectively. During experiment, when the granule diameter was 250 μm, the rotational speed of the workpiece was 800 r/min, the grinding time was 60 min, and the machining gap between the external poles and the workpiece surface was 5 mm, the carbon deposition on the inner surface of the turbo-shaft was removed completely with a large removal amount and the surface roughness decreased substantially to Ra 1.47 μm. CNC magnetic grinding equipment can effectively remove the carbon deposition from the inner surface of a large-sized aero-engine turbo-shaft with high efficiency. The surface roughness of the inner surface of the turbo-shaft can reach Ra 1.47 μm which meets the working requirements of the workpiece.

Key words

aero-engine; large-sized turbo-shaft; carbon deposition; magnetic grinding; surface roughness

Cite this article

Download Citations
XU Hui, KANG Ren-ke, LIU Dong-dong, CHEN Yan. Experimental Analysis of Removing the Carbon Deposition by Magnetic Grinding from the Inner Surface of an Aero-engine Turbo-shaft[J]. Surface Technology. 2020, 49(1): 336-342

Funding

Supported by National Natural Science Foundation of China (51775258); Key Project of Natural Science Foundation of Liaoning Province (20170540458); Key Laboratory Fund of Ministry of Education for Precision and Special Processing (B201703)
PDF(4105 KB)

Accesses

Citation

Detail

Sections
Recommended

/