Simulation and Experimental Study on Polishing Inner Surface of Tubule by Self-excited Oscillation Abrasive Flow

DENG Qian-fa, GUO Chen-xi, YUAN Ju-long, ZHOU hui, LYU Bing-hai, Duc-Nam Nguyen

Surface Technology ›› 2019, Vol. 48 ›› Issue (10) : 363-371.

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Surface Technology ›› 2019, Vol. 48 ›› Issue (10) : 363-371. DOI: 10.16490/j.cnki.issn.1001-3660.2019.10.045
Surface Quality Control and Detection

Simulation and Experimental Study on Polishing Inner Surface of Tubule by Self-excited Oscillation Abrasive Flow

  • DENG Qian-fa1, GUO Chen-xi1, YUAN Ju-long1, ZHOU hui1, LYU Bing-hai1, Duc-Nam Nguyen2
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Abstract

The work aims to polishing the inner surface of tubule or microholes which is hard to do by traditional polishing method. A novel abrasive flow polishing method (SOAFP) based on self-oscillation pulse characteristics was proposed. Self-excited oscillation cavity was used to produce the pulsation of abrasive flow, which can efficiently polish the inner surface of the tubule or microhole. The mathematical model was established and the numerical simulation was carried out, the structural parameters d2/d1, L/D and transition angle β were obtained. The experimental platform was built and the effectiveness of SOAFP was verified by experiments. The result shows that the roughness of the inner surface of stainless steel tubule Ra was reduced from 480 nm to 50 nm after 12 hours of processing of SOAFP, with no obvious directional texture, and 14 hours later, the inner surface of stainless steel tubule had obvious mirror effect. In the case of non-oscillation cavity, the surface roughness of the inner wall of the tubule was 55 nm after 14 hours of polishing, and there was obvious directional texture on the inner surface. The simulation and experiments show the effectiveness of self-excited oscillation pulse effect polishing method (SOAFP), and the improvement of polishing effect and quality by the structure parameters of the structural parameters d2/d1, L/D and transition angle β.

Key words

tubule; inner surface; self-oscillation pulse characteristics; abrasive flow; polishing; stainless steel tube inner wall

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DENG Qian-fa, GUO Chen-xi, YUAN Ju-long, ZHOU hui, LYU Bing-hai, Duc-Nam Nguyen. Simulation and Experimental Study on Polishing Inner Surface of Tubule by Self-excited Oscillation Abrasive Flow[J]. Surface Technology. 2019, 48(10): 363-371

Funding

Supported by the National Natural Science Foundation of China (51775511) and Natural Science Foundation of Zhejiang Province (LY17E050022)
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