Chemical and Mechanical Polishing Mechanism of Cemented Carbide Tool Material

YUAN Ju-long, MAO Mei-jiao, LI Min, LIU Shun, HU Zi-hua, WU Feng

Surface Technology ›› 2019, Vol. 48 ›› Issue (2) : 260-267.

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Surface Technology ›› 2019, Vol. 48 ›› Issue (2) : 260-267. DOI: 10.16490/j.cnki.issn.1001-3660.2019.02.037
Surface Quality Control and Detection

Chemical and Mechanical Polishing Mechanism of Cemented Carbide Tool Material

  • YUAN Ju-long1, LI Min1, MAO Mei-jiao2, LIU Shun3, HU Zi-hua3, WU Feng3
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Abstract

The work aims to study the chemical and mechanical polishing (CMP) mechanism of cemented carbide tool ma-terial, so as to provide theoretical support for improving the surface quality of cemented carbide tool. The chemical reaction of cemented carbide tool material in acid polishing solution was analyzed and the chemical reaction mechanism of cemented carbide tool material CMP was studied. The actual contact area between polishing pad and workpiece and the actual cutting area of a single abrasive particle were calculated based on contact mechanics theory, the material removal rate model of cemented carbide tool material CMP was established on the basis of kinematics analysis, and the effectiveness of the material removal rate model was verified by experiments. In acid polishing solution, cemented carbide tool was oxidized to Co3O4. When the workpiece, polishing pad, abrasive particle type and installation position were determined, the material removal rate was related to polishing load, abrasive particle concentration and polishing disc speed. The correction coefficient Kcmwas 8.53 for the YG8 tools CMP under common cemented carbide polishing conditions, and the lowest surface roughness of the polished tools could reach 48 nm. At this time, the material removal rate was 62.381 nm/min and the maximum relative error between the theoretical value and the experimental value of material removal rate was 13.25%. Thus, surface defects were eliminated and good mirror effect was obtained. The material removal rate model is effective certainly, and CMP of cemented carbide tool material can eliminate the surface defects of the tool and improve surface quality.

Key words

cemented carbide tool; Chemical Mechanical Polishing; mechanism; chemical reaction; motion trajectory; material removal rates

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YUAN Ju-long, MAO Mei-jiao, LI Min, LIU Shun, HU Zi-hua, WU Feng. Chemical and Mechanical Polishing Mechanism of Cemented Carbide Tool Material[J]. Surface Technology. 2019, 48(2): 260-267

Funding

Supported by the National Natural Science Foundation of China (51605163), Hunan Natural Science Foundation (2017JJ4055) and the Key Research Program of Science and Technology Supported by Hunan Provincial Science & Technology Department (2016GK2014, 2017GK2050)
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