Effect of Thermal Exposure on Microstructure of Borosilicate Glass Coating on Ceramic Insulation Tile

SUN Yu-lei, LI Ming-wei, ZHONG Ye-sheng, SHI Li-ping, HE Xiao-dong

Surface Technology ›› 2019, Vol. 48 ›› Issue (1) : 83-89.

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Surface Technology ›› 2019, Vol. 48 ›› Issue (1) : 83-89. DOI: 10.16490/j.cnki.issn.1001-3660.2019.01.012
Special Topic——High Temperature Coating Materials

Effect of Thermal Exposure on Microstructure of Borosilicate Glass Coating on Ceramic Insulation Tile

  • SUN Yu-lei1, LI Ming-wei1, ZHONG Ye-sheng2, SHI Li-ping2, HE Xiao-dong2
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Abstract

The work aims to study the microstructure evolution of high emissivity borosilicate coating on large area reusable rigid insulation tile in the ascent temperature environment. Thermal exposure was carried out to simulate the temperature condition of reentry at 1250 ℃ and 1300 ℃, so as to investigate the evolution rules of coating microstructure at high temperature. Scanning Electron Microscopy (SEM) and X-Ray Diffraction (XRD were respectively used to characterize the microstructure and the phase of coating before and after thermal exposure. The coating surface generated micropores after thermal exposure at 1250 ℃ and 1300 ℃, especially in the zone of radiation agent particle (MoSi2 and SiB4) aggregation. The number of micropores increased with the number of thermal exposure. In addition, intermediate transition layer was re-sintered and stratified after 5 times of thermal exposure at 1300 ℃. The side near surface gradually became dense and was sintered together with the surface, while the other side was sintered with the substrate. Cristobalite phase precipitated on the coating after thermal exposure and the amount of crystallization was positively correlated with the number of thermal exposures. The intermediate transition layer is gradually destroyed and the structure of coating is also transformed from a two-layer to a single-layer after thermal exposure at 1300 ℃. The capability of thermal shock resistance decreases and the coating is easy to cause crack, peeling, etc. The cristobalite precipitated on the coating after thermal exposure will affect the size and stability of coating. The thermal exposure can cause oxidation of the radiation component and form micropores, which reduce the compactness of surface coating and lead to the peeling of coating.

Key words

ceramic insulation tile; borosilicate glass coating; thermal exposure; microstructure evolution; thermal oxidation; failure modes

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SUN Yu-lei, LI Ming-wei, ZHONG Ye-sheng, SHI Li-ping, HE Xiao-dong. Effect of Thermal Exposure on Microstructure of Borosilicate Glass Coating on Ceramic Insulation Tile[J]. Surface Technology. 2019, 48(1): 83-89

Funding

Foundation of Science and Technology on Advanced Composites in Special Environment Laboratory
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