Formation Mechanism and Influencing Factors of the Polygonal Wear of High-speed Train Wheels

ZHAO Xiao-nan, CHEN Guang-xiong, CUI Xiao-lu, LYU Jin-zhou, ZHANG Sheng, ZHU Qi

Surface Technology ›› 2018, Vol. 47 ›› Issue (8) : 8-13.

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Surface Technology ›› 2018, Vol. 47 ›› Issue (8) : 8-13. DOI: 10.16490/j.cnki.issn.1001-3660.2018.08.002

Formation Mechanism and Influencing Factors of the Polygonal Wear of High-speed Train Wheels

  • ZHAO Xiao-nan, CHEN Guang-xiong, CUI Xiao-lu, LYU Jin-zhou, ZHANG Sheng, ZHU Qi
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Abstract

The work aims to study the formation mechanism of the polygonal wear of high-speed train wheels and the effect of wheel-rail system structural parameters on the wheel polygonalization. Based on the theory that wheel-rail system frictional self-excited vibration caused by the saturated wheel-rail creep force could lead to wheel polygonal wear, a solid model including wheel, rail, sleepers and track beds was established. The solid model was imported into the finite element software ABAQUS. The rail and sleepers were simulated by point-to-point massless spring damping unit and the sleeper and the track bed were connected by binding constraint. Then the point-to-ground massless spring damping unit was used as the bottom support of the track bed. The stability of the wheel-rail system when the brake slip occurred on the high-speed railway lines was studied by the complex eigenvalue method. Under the effect of saturated creep force, the unstable vibration frequency of the wheel-rail system was f=495.01 Hz, the wheel was prone to generate 18-degree polygonalization. Within a certain range, the vertical stiffness of the fastener did not play a significant role in suppressing the wheel polygonalization. In order to suppress the wheel polygonalization, properly increasing the vertical damping of the fastener can suppress the frictional self-excited vibration of the wheel-rail systemeffectively. Different eccentric forms hardly had effects on the unstable vibration of the wheel-rail system. On a high-speed line, the braking slippage of the train can easily cause the wheel polygonalization. The wheel polygonalization can be effectively restrained by raising the vertical damping of the fastener.

Key words

wheel polygonalization; self-excited vibration; complex eigenvalue analysis; vertical stiffness; vertical damping; center of gravity shift

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ZHAO Xiao-nan, CHEN Guang-xiong, CUI Xiao-lu, LYU Jin-zhou, ZHANG Sheng, ZHU Qi. Formation Mechanism and Influencing Factors of the Polygonal Wear of High-speed Train Wheels[J]. Surface Technology. 2018, 47(8): 8-13

Funding

Supported by the National Natural Science Foundation of China (51775461)
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