Simulated Analysis and Experimental Research on Grinding Temperature of Zirconia Ceramic Plane

ZHANG Ke, ZHAO Guo-huan, SUN Jian, HAN Tao, LIU Chun-guang

Surface Technology ›› 2017, Vol. 46 ›› Issue (12) : 251-258.

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Surface Technology ›› 2017, Vol. 46 ›› Issue (12) : 251-258. DOI: 10.16490/j.cnki.issn.1001-3660.2017.12.039
Surface Quality Control and Detection

Simulated Analysis and Experimental Research on Grinding Temperature of Zirconia Ceramic Plane

  • ZHANG Ke1, ZHAO Guo-huan1, SUN Jian1, HAN Tao1, LIU Chun-guang2
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Abstract

The work aims to study the effects of engineering ceramic grinding parameters such as diamond wheel linear velocity, grinding depth and workpiece feed speed. Take grinding ZrO2 ceramic with diamond grinding wheel as an example, a finite element model was established with ABAQUS for grinding ZrO2 ceramic with single diamond grain to analyze the process of grinding ceramic with grain. Multiple grinding combined parameters experiments in regard to diamond grinding wheel linear velocity, grinding depth and workpiece feed speed were designed in the method of orthogonal experiment. Grinding temperature was measured in the method of artificial thermocouple. The experimental results were compared with simulation results for analysis. As the grinding speed increased from 30 to 50 m/s, the grinding depth increased from 5 to 15 μm and workpiece feed speed increased from 1000 to 5000 mm/min, both grinding temperature and grinding heat distribution ratio increased, and the simulation results were nearly consistent with experimental results. Grinding depth and workpiece feed speed have greater effects on grinding temperature. As the diamond wheel linear velocity, grinding depth and workpiece feed speed increase, both grinding temperature and grinding heat distribution ratio increase.

Key words

ZrO2 ceramic; grinding temperature; grinding force; grinding heat distribution ratio; ABAQUS

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ZHANG Ke, ZHAO Guo-huan, SUN Jian, HAN Tao, LIU Chun-guang. Simulated Analysis and Experimental Research on Grinding Temperature of Zirconia Ceramic Plane[J]. Surface Technology. 2017, 46(12): 251-258

Funding

Supported by the National Natural Science Foundation of China (51675353), the Ministry of Education Innovation Team Development Plan (IRT_15R45)
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