Waterborne Polyaniline/Sepiolite/Acrylic Emulsion Composite Anticorrosive Coating

CHEN Yu, PAN Zheng-kai, CHEN Jun

Surface Technology ›› 2017, Vol. 46 ›› Issue (7) : 26-31.

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Surface Technology ›› 2017, Vol. 46 ›› Issue (7) : 26-31. DOI: 10.16490/j.cnki.issn.1001-3660.2017.07.005
Special Topic—Composite Coatings and Preparation Technology

Waterborne Polyaniline/Sepiolite/Acrylic Emulsion Composite Anticorrosive Coating

  • CHEN Yu, PAN Zheng-kai, CHEN Jun
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Abstract

The work aims to study anti-corrosion effects of waterborne polyaniline/sepiolite/acrylic emulsion composite coatings on tinplate in sodium chloride medium. Waterborne polyaniline/sepiolite/acrylic emulsion composite anti-corrosive coating was prepared by blending polyaniline/sepiolite composite synthesized in the method of in-situ chemical oxidization polymerization with acrylic emulsion as film-forming material. Structure and morphology of the polyaniline/sepiolite composite were characterized using scanning electron microscopy and EDX. Effects of sepiolite/aniline feed ratio, polyaniline/sepiolite composite consumption and phosphoric acid concentration on corrosion resistance of composite coating were studied using electrochemical impedance-spectra, Tafel curve and copper sulfate dripping test. SEM indicated that polyaniline/sepiolite composite had fibrous structure. Electrochemical test and copper sulfate dripping test showed that polyaniline/sepiolite/acrylic emulsion composite coating exhibited the best anticorrosive performance. Provided with sepiolite/aniline feed ratio of 6:10, polyaniline/sepiolite composite consumption of 0.2% and phosphoric acid concentration of 0.1 mol/L, the corrosion current was 1.013?10?6 A/cm2, corrosion potential was ?0.385 V and polarization resistance was 14 350.8 Ω. Polyaniline/sepiolite/acrylic emulsion composite coating has the best anti-corrosion effect on tinplate provided with sepiolite/aniline feed ratio of 6:10, polyaniline/ sepiolite composite consumption of 0.2% and phosphoric acid concentration of 0.1 mol/L.

Key words

polyaniline; sepiolite; acrylic emulsion; anti-corrosion; coating

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CHEN Yu, PAN Zheng-kai, CHEN Jun. Waterborne Polyaniline/Sepiolite/Acrylic Emulsion Composite Anticorrosive Coating[J]. Surface Technology. 2017, 46(7): 26-31

Funding

Supported by the National Natural Science Foundation of China(U1460106) and Project of Ma‘anshan Municipal Science and Technol-ogy(2014-16)
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