Artificial Neural Network-based Prediction of Hardness and Corrosion Resistance of Ni-W Alloy Coating

ZHOU Qiong-yu, Xie Wei, WANG Xiao-fen, WANG Cao, HU Yi-feng

Surface Technology ›› 2016, Vol. 45 ›› Issue (12) : 140-146.

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Surface Technology ›› 2016, Vol. 45 ›› Issue (12) : 140-146. DOI: 10.16490/j.cnki.issn.1001-3660.2016.12.023
Surface Failure and Protection

Artificial Neural Network-based Prediction of Hardness and Corrosion Resistance of Ni-W Alloy Coating

  • ZHOU Qiong-yu1, Xie Wei2, WANG Xiao-fen2, WANG Cao2, HU Yi-feng2
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Abstract

The work aims to predicte hardness and corrosion resistance so as to optimize the deposition process of electrodeposited Ni-W alloy coating. Ni–W alloy coating was prepared by direct deposition in aqueous citrate-sulphate solution system. Coating statistics obtained by means of experiment shall be taken as samples to be studied. A neural network was used to establish electro-deposition process parameters of Ni-W alloy, so as to reflect mapping relation between coating hardness and corrosion current density. Ni-W alloy coating deposited on surface of low-carbon steel was uniform and compact, provided with good adhesion to the substrate. Hence it could protect the substrate effectively. With the addition of second hidden layer, 3-7-15-2 four-layer network reaches training times of net work convergence (1 215 365 times), far less than that of 3-7-2 three-layer network (239 950 000 times). The predicted values of hardness and corrosion current density (Jcorr) were close to the values got by experiment, and the relative error was≤ 5.03%. An accurate mapping relation between process conditions of electrodeposited Ni-W alloy coating and target properties can be built by BP neural network. The microhardness of Ni–W alloy coating was within 296~982HV. Electrodeposition process conditions corresponding to maximum hardness are as follows: pH value of 7.2, deposition current density of 8 A/dm2 and WO42+ content of 0.46 mol/L. Corrosion current density of the Ni–W alloy coating is within 7.3~100 μA/cm2. Electrodeposition process conditions correponding to lowest corrosion current density, i.e., best corrosion resistance, are as follows: pH value of 6.4, deposition current density of 0.36 A/dm2 and WO42+ content of 0.34 mol/L.

Key words

Ni-W alloy; coating; artificial neural network; BP network; hardness; corrosion resistance

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ZHOU Qiong-yu, Xie Wei, WANG Xiao-fen, WANG Cao, HU Yi-feng. Artificial Neural Network-based Prediction of Hardness and Corrosion Resistance of Ni-W Alloy Coating[J]. Surface Technology. 2016, 45(12): 140-146

Funding

Suported by the National Nature Science Foundtion of China (51504104) , Natural Science Foundation of Jiangxi province (20151BAB216012,20161BAB206141), and Scientific Research Foundation of Jiangxi University of Science and Technology (3401223204)
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