智能自修复防腐涂层的修复机制及研究进展

李红玲, 韩欣怡, 张伟

表面技术 ›› 2026, Vol. 55 ›› Issue (16) : 212-225.

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PDF(15980 KB)
表面技术 ›› 2026, Vol. 55 ›› Issue (16) : 212-225. DOI: 10.16490/j.cnki.issn.1001-3660.2026.16.015
腐蚀与防护

智能自修复防腐涂层的修复机制及研究进展

  • 李红玲1, 韩欣怡2, 张伟1
作者信息 +

Repair Mechanism and Research Progress of Intelligent Self-healing Anti-corrosion Coating

  • LI Hongling1, HAN Xinyi2, ZHANG Wei1
Author information +
文章历史 +

摘要

智能自修复防腐涂层是一类能够主动感知损伤并自主修复的仿生智能材料,通过动态化学键重组、缓蚀剂释放或形状记忆效应等机制实现长效防腐。根据修复机制的不同,涂层自修复技术主要分为本征型与外援型两大类。本文系统综述了基于动态共价键(二硫键、Diels-Alder键、亚胺键、硼酸酯键)、超分子相互作用(氢键、金属配位、π-π堆积、离子/静电作用、主客体作用)以及形状记忆效应(光响应型、热响应型)的本征自修复涂层,同时介绍了基于微胶囊、纳米容器等载体封装修复剂或缓蚀剂的外援自修复涂层,重点探讨了各类涂层的研究进展与修复机理。本征型自修复依赖材料自身的可逆动态网络,可在不依赖外部修复剂的情况下实现损伤区域的多次修复;外援型自修复则通过预埋的刺激响应型载体在涂层受损时精准释放活性物质,快速恢复屏障功能。进一步地,本文分析了本征与外援2种机制的协同策略,揭示了其在时间尺度匹配与区域功能互补方面的协同优势。总结了当前标准化评价方法。最后,展望了智能自修复防腐涂层的发展方向:多功能集成化、多机制深度协同、绿色可持续化、智能化与数字化,以及工程实用化。该领域正从概念验证迈向应用探索,有望成为保障金属结构长期安全运行的关键技术。

Abstract

Intelligent self-healing anti-corrosion coating is an advanced protective material that can actively sense damage and have self-healing, achieving long-term anti-corrosion intelligence through nanotechnology, corrosion inhibitor release, or dynamic chemical bond recombination. Compared with coatings with single physical shielding performance, the advantages of intelligent self-healing anti-corrosion coatings mainly lie in self perception, adaptability, self-healing, long-term effectiveness, and environmental friendliness. They can significantly improve the anti-corrosion effect while reducing the labor and material costs during the maintenance process of damaged coatings. Their future development potential is enormous. The self-healing technology of coatings is mainly divided into two categories: intrinsic type and extrinsic type. Intrinsic self-healing relies on the reversible properties of the material itself, such as the recombination of dynamic chemical bonds (hydrogen bonds, disulfide bonds, Diels Alder bonds, etc.) or the physical diffusion of polymer chains, to achieve autonomous repair of damaged areas without relying on external repair agents. External self-healing coating is the pre dispersion of stimulus responsive microcapsules (or other functional carriers) encapsulated with repair agents or corrosion inhibitors in the coating. When the coating is damaged, microcapsules rupture under environmental changes (such as pH, ion concentration) or mechanical external forces, accurately releasing active substances, which can aggregate at the site of damage to seal cracks, or react with the metal substrate to form a passivation film, thereby restoring the barrier function of the coating and inhibiting corrosion propagation. Understanding and precisely regulating these cross scale processes is key to optimizing coating design.
This article systematically reviews intrinsic self-healing coatings based on dynamic covalent bonds (disulfide bonds, Diels Alder bonds, imine bonds, boronic ester bonds), supramolecular interactions (hydrogen bonds, metal coordination, π-π stacking, ion/electrostatic interactions, host guest interactions), and shape memory effects (photoresponsive, thermoresponsive). It also introduces external self-healing coatings based on carrier sealing agents or corrosion inhibitors such as microcapsules and nanocontainers, focusing on the research progress and repair mechanisms of various coatings. Intrinsic self-healing relies on the reversible dynamic network of the material itself, which can achieve multiple repairs of damaged areas without relying on external repair agents; External self-healing utilizes pre embedded stimulus responsive carriers to precisely release active substances when the coating is damaged, rapidly restoring barrier function. The repair mechanism of intelligent self-healing coatings is a complex system with multiple scales and processes. From the molecular scale (dynamic bond recombination) to the micro nano scale (repair agent release and diffusion, phase transition), and then to the macroscopic scale (crack closure, membrane regeneration), mechanisms at all levels need to work together to achieve efficient repair.
The current standardized evaluation methods are summarized. Next, the development direction of intelligent self-healing anti-corrosion coatings is discussed, including multifunctional integration, deep collaboration of multiple mechanisms, green sustainability, intelligence and digitization, as well as engineering practicality. This field is moving from concept verification to application exploration, and is expected to become a key technology for ensuring the long-term safe operation of metal structures. Finally, the future development prospects of self-healing coatings are discussed, including: (1) multifunctional integration; (2) mechanism synergy; (3) green sustainability; (4) intelligence and digitalization; and (5) engineering practicality.

关键词

智能自修复 / 防腐涂层 / 本征型修复 / 外援型修复 / 动态共价键 / 超分子相互作用 / 形状记忆效应

Key words

intelligent self-healing / anti-corrosion coating / intrinsic self-healing / extrinsic self-healing / dynamic covalent bond / supramolecular interaction / shape memory effect

引用本文

导出引用
李红玲, 韩欣怡, 张伟. 智能自修复防腐涂层的修复机制及研究进展[J]. 表面技术. 2026, 55(16): 212-225
LI Hongling, HAN Xinyi, ZHANG Wei. Repair Mechanism and Research Progress of Intelligent Self-healing Anti-corrosion Coating[J]. Surface Technology. 2026, 55(16): 212-225
中图分类号: TG174.4    TB34   

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基金

河南省科技攻关项目(252102410009); 河南省自然科学基金(262300420238)

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