摘要
目的 开发一种防腐性和吸波性能均良好的新型复合材料。方法 制备了一种新型的双层吸波复合材料,其中匹配层使用30%(质量分数)稀土铁氧体粉的Ce-铁氧体/TPU复合材料,吸收层则使用70%(质量分数)稀土铁氧体粉的Ce-铁氧体/TPU复合材料。在制备过程中,首先将稀土铁氧体粉和TPU树脂按照一定的比例混合,并通过机械搅拌使其均匀分散。然后,将混合物填充在模具中,并进行高温热压处理,以实现复合材料的固化和成型。结果 通过数值计算,发现双层吸收体的微波吸收性能比其组分有很大的提高。与此同时,在总厚度保持不变的条件下,充分利用30%~70%的层厚度比例进行调节以改善有效吸收带宽的情况,并基于RL(反射损耗)优化了厚度3.5 mm/1.5 mm的30%~70%双分子层。当频率为15.76 GHz时,最大RL峰为?26.4 dB,有效吸收带宽达12.32 GHz(5.68~18 GHz)。通过适当的阻抗匹配和多种损耗形式,可以显著提高30%~70%双层吸收体的微波吸收性能。结论 将30%(质量分数)稀土铁氧体粉的Ce-铁氧体/TPU复合材料和70%(质量分数)稀土铁氧体粉的Ce-铁氧体/TPU复合材料组合形成双层后,其电磁性能明显上升,达到了良好的阻抗匹配。其中30%(质量分数)稀土铁氧体粉的Ce-铁氧体/TPU复合材料的耐腐蚀性能略高于70%(质量分数)稀土铁氧体粉的Ce-铁氧体/TPU复合材料的,将二者组合后,其防腐性能也有所提升,由此制得的双层材料的耐腐蚀性和吸波性能均得到了提升。
Abstract
Microwave absorbers are susceptible to strong corrosion in the marine environment, leading to significant limitations in their application. Therefore, the development of composites with stronger corrosion resistance and wave-absorbing properties is imminent. The work aims to prepare new double-layer wave-absorbing composites by Ce-ferrite/TPU composites with a 30% mass fraction of rare-earth ferrite powder as the matching layer and Ce-ferrite/TPU composites with a 70% mass fraction of rare-earth ferrite powder as the wave-absorbing layer. Among them, the preparation process of the single-layer composites is to keep the total mass of the rare-earth-doped ferrite powder and polyurethane unchanged at 12 g. The rare earth-doped ferrite powder with mass fractions of 30% and 70% was weighed, respectively, and a three-necked flask was erected. Firstly, the DMF solution was poured in and the stirring paddles were opened to raise the temperature to 80 ℃, and then the DMF solution was poured in the polyurethane (TPU), so that the DMF solution and the polyurethane (TPU), which had been previously heated to 80 ℃, were mixed in the stirring paddles. The DMF solution was fully dissolved under the stirring of the paddles for about two hours, after which the weighed rare earth-doped ferrite powder was poured in to fully react with TPU, and then the above reaction system was placed in a vacuum drying oven for the removal of bubbles and then put into the oven to dry the DMF solution, and a single-layer Ce-ferrite/TPU composite material could be obtained after the above operation.
关键词
吸波;防腐蚀;多层结构;稀土掺杂铁氧体;复合材料
Key words
microwave absorption; corrosion resistance; multilayer structure; rare earth-doped ferrite; composite
肖冬梅, 程振宇, 刘一杰, 段吕桐, 周金堂.
耐海洋腐蚀的双层稀土掺杂铁氧体/聚氨酯吸波复合材料[J]. 表面技术. 2024, 53(22): 161-170
XIAO Dongmei, CHENG Zhenyu, LIU Yijie, DUAN Lvtong, ZHOU Jintang.
Marine Corrosion-resistant Bilayer Rare Earth-doped Ferrite/Polyurethane Wave-absorbing Composites[J]. Surface Technology. 2024, 53(22): 161-170
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基金
国家重点研发项目(2021YFB3502500);国家自然科学基金(52172295)