基于DEM-FEM耦合模型的质量流量对喷丸强化效果的影响

侯宏禹, 张闯, 裴悦涵, 陈岩, 宋华, 关士学, 汪洋, 李捷, 王晓雪

表面技术 ›› 2024, Vol. 53 ›› Issue (17) : 186-195.

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PDF(13768 KB)
表面技术 ›› 2024, Vol. 53 ›› Issue (17) : 186-195. DOI: 10.16490/j.cnki.issn.1001-3660.2024.17.017
表面强化技术

基于DEM-FEM耦合模型的质量流量对喷丸强化效果的影响

  • 侯宏禹1, 张闯1, 裴悦涵1, 陈岩1, 宋华1, 关士学1, 汪洋1, 李捷2, 王晓雪3
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Impact of Mass Flow Rate on Shot Peening Effect Based on Coupled DEM-FEM Model

  • HOU Hongyu1, ZHANG Chuang1, PEI Yuehan1, CHEN Yan1, SONG Hua1, GUAN Shixue1, WANG Yang1, LI Jie2, WANG Xiaoxue3
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摘要

目的 提出一种将有限元(FEM)与离散元(DEM)相耦合的新方法,即通过定义关键字的方式在ABAQUS软件内实现DEM-FEM耦合功能,并应用此方法建立喷丸强化模型。方法 将弹丸视为等直径刚体,利用刚体动力学模拟弹丸-弹丸和弹丸-靶材之间相互作用以及整个弹丸流。通过建立的DEM-FEM耦合喷丸强化模型研究质量流量对残余应力场和表面粗糙度的影响。结果 质量流量对喷丸强化效果有显著影响,最大残余应力随质量流量的增加而减小,由2 kg/min时的–596.77 MPa下降到6 kg/min时的–581.91 MPa;表面残余应力随质量流量的增加先增大后减小,由2 kg/min时的–420.86 MPa增大到4 kg/min时的472.06 MPa,随后减小到6 kg/min时的–450.50 MPa;表面粗糙度Ra随质量流量的增加减小,由2 kg/min时的11.21 μm减小到6 kg/min时的9.82 μm。设计了喷丸强化实验,对质量流量2 kg/min的结果进行了验证。结论 实测值与模拟值吻合较好,所建立的模型可以准确反映实际喷丸强化过程。质量流量对喷丸强化效果具有显著影响。

Abstract

In the previous finite element shot peening model, only the stress and strain occurred in the target material after shot peening can be studied, and in the previous discrete element shot peening model, only the collision interference between the shots can be studied. The two types of shot peening models have their own advantages and disadvantages, but it is not possible to study the interactions between the shot-pellet and shot-target materials in the peening process at the same time. However, the shot-pellet and shot-target interactions during the peening process cannot be investigated simultaneously, and the shot velocities are artificially given in the previous studies, which is obviously not in line with the reality. Therefore, based on the above reasons, the work aims to propose a new method of coupling finite elements (FEM) with discrete elements (DEM), i.e., the DEM-FEM coupling function has been realized within the ABAQUS software by defining the

关键词

喷丸;DEM-FEM耦合;质量流量;最大残余应力;表面残余应力;粗糙度

Key words

shot peening; DEM-FEM coupling; mass flow rate; maximum residual stress; surface residual stress; roughness

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导出引用
侯宏禹, 张闯, 裴悦涵, 陈岩, 宋华, 关士学, 汪洋, 李捷, 王晓雪. 基于DEM-FEM耦合模型的质量流量对喷丸强化效果的影响[J]. 表面技术. 2024, 53(17): 186-195
HOU Hongyu, ZHANG Chuang, PEI Yuehan, CHEN Yan, SONG Hua, GUAN Shixue, WANG Yang, LI Jie, WANG Xiaoxue. Impact of Mass Flow Rate on Shot Peening Effect Based on Coupled DEM-FEM Model[J]. Surface Technology. 2024, 53(17): 186-195

基金

辽宁省重点实验室开放基金资助项目(2022KFKT-08)

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