MoS2/MAO耐磨减摩复合涂层的制备和摩擦学行为研究

刘秀芳, 罗鑫, 齐玉明, 崔学军, 曾山山, 眭剑

表面技术 ›› 2024, Vol. 53 ›› Issue (11) : 90-99.

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表面技术 ›› 2024, Vol. 53 ›› Issue (11) : 90-99. DOI: 10.16490/j.cnki.issn.1001-3660.2024.11.008
专题—磨蚀行为及其防护技术

MoS2/MAO耐磨减摩复合涂层的制备和摩擦学行为研究

  • 刘秀芳, 罗鑫, 齐玉明, 崔学军, 曾山山, 眭剑
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Preparation and Tribological Behavior of the MoS2/MAO Wear-resistant and Anti-friction Composite Coating

  • LIU Xiufang, LUO Xin, QI Yuming, CUI Xuejun, ZENG Shanshan, SUI Jian
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摘要

目的 采用两步法在铝合金表面制备MoS2/MAO耐磨减摩复合涂层,并考察其摩擦磨损行为特点。方法 通过微弧氧化(MAO)技术和原位水热法在7075铝合金表面构筑MoS2/MAO耐磨减摩复合涂层,通过扫描电子显微镜(SEM)、X射线衍射仪(XRD)和Raman光谱对膜层的微观形貌和组成进行表征。利用摩擦试验机测试试样的摩擦性能,并通过三维轮廓仪分析磨痕形貌。结果 MAO膜层主要由Al2O3构成,含有少量SiO2,表面为典型的多孔结构,存在大量微孔,粗糙度较大。MoS2/MAO耐磨减摩复合涂层中的MoS2颗粒较均匀地填充在MAO微孔中,并覆盖在凹陷内,使得表面平整光滑而致密。摩擦测试结果表明,MAO涂层能够提高基体的承载能力,但其摩擦因数较大,波动较大。MoS2膜层为MAO提供了良好的润滑改性作用,使其摩擦因数减小。结论 MoS2/MAO耐磨减摩复合涂层能够显著提高基体的摩擦磨损性能。在低载荷下,MAO硬质涂层起着很好的承载作用,MoS2颗粒层起着润滑减磨作用,使摩擦因数始终较低且平稳;在高载荷下,MAO层表面的微凸体在应力作用下破碎,硬质磨粒和MoS2颗粒分布在磨损面,部分被挤出磨痕区,导致摩擦因数不断增大。

Abstract

The work aims to fabricate MoS2/MAO wear-resistant and anti-friction composite coatings on Al alloy surface by two-step method, and investigate the friction and wear behavior characteristics. The first step was to prepare a MAO coating on the surface of 7075 Al alloy by micro-arc oxidation (MAO) technique. The second step was to construct the MoS2/MAO wear-resistant and anti-friction composite coating on MAO coating by in-situ hydrothermal synthesis method. The micro-structure and composition of the coatings were characterized by Scanning Electron Microscope (SEM), X-ray Diffraction Spectrometer (XRD) and Raman spectrum. The wear resistance was measured with friction tester, and the wear scars were analyzed with 3D surface profiler.

关键词

微弧氧化;二硫化钼;耐磨;减摩;复合涂层;磨损机理

Key words

micro arc oxidation; MoS2; wear-resistant; anti-friction; composite coating; wear mechanism

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导出引用
刘秀芳, 罗鑫, 齐玉明, 崔学军, 曾山山, 眭剑. MoS2/MAO耐磨减摩复合涂层的制备和摩擦学行为研究[J]. 表面技术. 2024, 53(11): 90-99
LIU Xiufang, LUO Xin, QI Yuming, CUI Xuejun, ZENG Shanshan, SUI Jian. Preparation and Tribological Behavior of the MoS2/MAO Wear-resistant and Anti-friction Composite Coating[J]. Surface Technology. 2024, 53(11): 90-99

基金

钒钛资源综合利用四川省重点实验室科研项目(2022FTSZ13);四川轻化工大学科研创新团队计划(SUSE652A015);大学生创新创业训练计划(cx2022002,S20221062202)

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