热浸镀Zn-Al-Mg镀层在模拟湿热海洋大气环境中的腐蚀行为研究

顾天真, 刘雨薇, 彭灿, 张鹏, 王振尧, 汪川, 孙力

表面技术 ›› 2024, Vol. 53 ›› Issue (2) : 110-119.

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PDF(14227 KB)
表面技术 ›› 2024, Vol. 53 ›› Issue (2) : 110-119. DOI: 10.16490/j.cnki.issn.1001-3660.2024.02.010
腐蚀与防护

热浸镀Zn-Al-Mg镀层在模拟湿热海洋大气环境中的腐蚀行为研究

  • 顾天真1, 彭灿1, 刘雨薇2, 王振尧2, 汪川2, 张鹏3, 孙力3
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Corrosion Behavior of Hot-dip Zn-Al-Mg Coating Exposed to a Simulated Hot and Humid Marine Atmosphere

  • GU Tianzhen1, PENG Can1, LIU Yuwei2, WANG Zhenyao2, WANG Chuan2, ZHANG Peng3, SUN Li3
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摘要

目的 为详细研究热浸镀Zn-Al-Mg镀层在模拟湿热海洋大气下的腐蚀行为及作用机理,同时为热浸镀Zn-Al-Mg镀层在湿热海洋大气环境中服役提供数据参考。方法 采用腐蚀失重、XRD、SEM、电化学等测试方法对热浸镀Zn-Al-Mg镀层在模拟湿热海洋大气环境下的腐蚀行为进行研究。结果 腐蚀产物主要由Zn5(OH)8Cl2.H2O组成,腐蚀一段时间后,发现少量ZnO、Zn5(OH)6CO3,腐蚀产物具有与锌腐蚀类似的层状结构,1 848 h呈“三明治”型,相比于上下两层暗色物质,中层亮色腐蚀产物富集更多的Cl元素。热浸镀Zn-Al-Mg镀层腐蚀速率大体随时间延长呈上升趋势,只在672~840 h腐蚀速率下降,对比镀锌在模拟环境和锌在湿热大气环境中的腐蚀,热浸镀Zn-Al-Mg镀层在模拟湿热海洋大气中表现出较好的耐蚀性。结论 热浸镀Zn-Al-Mg镀层在模拟湿热海洋大气下腐蚀产物演变与腐蚀过程中Mg的参与有关。腐蚀672~840 h阶段腐蚀速率下降的原因与腐蚀产物中ZnO的减少和Zn5(OH)8Cl2.H2O占比增加有关。对比镀锌在模拟环境和锌在湿热大气环境中的腐蚀,预测热浸镀Zn-Al-Mg镀层在严酷湿热海洋大气中仍具有较高的耐蚀性,可以优先考虑作为湿热海洋环境的建设用材。

Abstract

The work aims to explore the corrosion behavior and mechanism of hot-dip Zn-Al-Mg coatings in a hot and humid marine atmosphere and provide data references for hot-dip Zn-Al-Mg coatings serving in the hot and humid marine atmosphere. The corrosion behavior of the hot-dip Zn-Al-Mg coating in a simulated hot and humid marine atmosphere was analyzed by corrosion weight loss, X-ray diffraction (XRD), scanning electron microscopy (SEM), electrochemical impedance spectroscopy (EIS) and other test methods. The results showed that the corrosion product was mainly composed of Zn5(OH)8Cl2.H2O. After a period of corrosion, a small amount of ZnO and Zn5(OH)6CO3 were found. The corrosion product evolution was related to the participation of Mg in the corrosion process. The corrosion product had a lamellar structure, which was like a "sandwich" at 1 848 h. Compared with the upper and lower layers of dark substances, the bright-colored corrosion product in the middle layer had more Cl elements concentration. The corrosion rate of the hot-dip Zn-Al-Mg coating generally increased with time, and only dropped sharply in the stage of 672-840 h. Comparison of galvanized coatings corrosion in a simulated hot and humid marine environment and zinc corrosion in a hot and humid outdoor marine atmospheric environment showed that the hot-dip Zn-Al-Mg coating had high corrosion resistance in the simulated hot and humid marine atmosphere environment. The evolution of corrosion products of the hot dip Zn-Al-Mg coating in a simulated hot and humid Marine atmosphere is related to Mg in the corrosion process. The reason for the decrease of corrosion rate at 672-840 h is related to the decrease of ZnO and the increase of Zn5(OH)8Cl2.H2O in corrosion products. It is predicted that the hot-dip Zn-Al-Mg coating still has high corrosion resistance in the hot and humid harsh marine atmosphere, and it can be given priority as a construction material for hot and humid marine atmosphere environment.

关键词

热浸镀Zn-Al-Mg镀层;湿热海洋大气;大气腐蚀;质量损失;腐蚀产物结构

Key words

hot-dip Zn-Al-Mg coating; hot and humid marine atmosphere; atmospheric corrosion; mass loss; corrosion products structure

引用本文

导出引用
顾天真, 刘雨薇, 彭灿, 张鹏, 王振尧, 汪川, 孙力. 热浸镀Zn-Al-Mg镀层在模拟湿热海洋大气环境中的腐蚀行为研究[J]. 表面技术. 2024, 53(2): 110-119
GU Tianzhen, LIU Yuwei, PENG Can, ZHANG Peng, WANG Zhenyao, WANG Chuan, SUN Li. Corrosion Behavior of Hot-dip Zn-Al-Mg Coating Exposed to a Simulated Hot and Humid Marine Atmosphere[J]. Surface Technology. 2024, 53(2): 110-119

基金

河北省自然科学基金资助项目(E2021318006)

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