碳钢基自修复涂层的制备和耐蚀性研究

段体岗, 黄国胜, 马力, 张伟, 彭文山, 许立坤, 林志峰, 何华, 毕铁满

表面技术 ›› 2021, Vol. 50 ›› Issue (4) : 344-350, 375.

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表面技术 ›› 2021, Vol. 50 ›› Issue (4) : 344-350, 375. DOI: 10.16490/j.cnki.issn.1001-3660.2021.04.036
腐蚀与防护

碳钢基自修复涂层的制备和耐蚀性研究

  • 段体岗1, 黄国胜1, 马力1, 张伟1, 彭文山1, 许立坤1, 林志峰1, 何华2, 毕铁满2
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Research on Preparation and Anticorrosion Performance of Carbon Steel-substrate Self-healing Coating

  • DUAN Ti-gang1, HUANG Guo-sheng1, MA Li1, ZHANG Wei1, PENG Wen-shan1, XU Li-kun1, LIN Zhi-feng1, HE Hua2, BI Tie-man2
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摘要

目的 通过在有机防腐涂层中添加小粒径的自修复微胶囊,增强防腐涂层的自修复能力,提高碳钢的耐腐蚀性能。方法 通过乳液聚合法,采用桐油和金属缓蚀剂作为囊芯,分别合成得到了粒径均一的单组分和双组分自修复胶囊,均匀分散于防腐涂层中,获得自修复涂层。结果 SEM和热重分析显示,合成的单组分和双组分自修复微胶囊的平均粒径在3 μm左右,囊芯包覆率分别达到48%和49%。人为破损涂层的中性盐雾试验和浸泡试验表明,在囊芯中桐油和金属缓蚀剂的比例为5∶1且防腐涂层中微胶囊含量为10%的条件下,经历110 h中性盐雾试验后,防腐涂层划痕处仍旧保持完整,未出现鼓泡和腐蚀现象。同时,浸泡675 h后,自修复涂层仍然保持较高的低频阻抗模值,表明此时涂层的耐蚀性最佳。结论 含有双组分微胶囊的自修复涂层具有较好的自修复能力,可以较好地阻碍腐蚀环境侵蚀,起到长期保护金属基体材料的作用。

Abstract

The emulsion polymerization method with tung oil and inhibitor serving as the capsule core is used to synthetize the self-healing microcapsules. And a certain amount of self-healing microcapsules are added into the anticorrosive coating in order to improve the self-healing ability of coating and to enhance the anticorrosion performance of carbon steels. Analysis results of SEM and thermogravimetry show that self-healing microcapsules possess a diameter of ~3 μm and that the core coverage percent reaches 48%. Experimental results of neutral salt spray tests and immersion tests show that the organic coating presents an optimal anticorrosive ability accompanying with the best self-healing action when the content of microcapsules in the coating reaches 10% and the ratio of tung oil and inhibitor in the core is 5∶1. The organic anticorrosive coating with two- component microcapsules has the satisfactory self-healing activity, and has long-term protective effects on the metal materials.

关键词

自修复涂层;微胶囊;双组分;中性盐雾试验

Key words

self-healing coating; nicrocapsule; two-component; neutral salt spray test

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段体岗, 黄国胜, 马力, 张伟, 彭文山, 许立坤, 林志峰, 何华, 毕铁满. 碳钢基自修复涂层的制备和耐蚀性研究[J]. 表面技术. 2021, 50(4): 344-350, 375
DUAN Ti-gang, HUANG Guo-sheng, MA Li, ZHANG Wei, PENG Wen-shan, XU Li-kun, LIN Zhi-feng, HE Hua, BI Tie-man. Research on Preparation and Anticorrosion Performance of Carbon Steel-substrate Self-healing Coating[J]. Surface Technology. 2021, 50(4): 344-350, 375

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