摘要
目的 提高304不锈钢减摩耐磨性能。方法 使用LDM-8060型半导体激光加工系统,制备出三种不同配比的Ti3SiC2-Ni基自润滑耐磨复合涂层。使用X射线衍射仪(XRD)、扫描电镜(SEM)及其自带的能谱仪(EDS)对304不锈钢与Ti3SiC2-Ni基涂层进行表征,并系统地分析其在室温和600 ℃下的摩擦学性能和磨损机理。结果 复合涂层主要由Cr0.19Fe0.7Ni0.11固溶体,硬质相Fe2C、Cr7C3和TiC,润滑相Ti3SiC2组成。其平均显微硬度分别为451.14、419.33、359.92HV0.5,明显高于304不锈钢基体的平均显微硬度(238.91HV0.5)。室温下,Ti3SiC2-Ni基复合涂层摩擦系数的平均值分别为0.41,0.46和0.48,磨损率分别为6.37×10-5、16.52×10-5、4.16×10-5 mm3/(N?m),均低于304不锈钢(0.56、46.35×10-5 mm3/(N?m))。在600 ℃下,Ti3SiC2-Ni基复合涂层的平均摩擦系数分别为0.38,0.43和0.41,磨损率分别为12.51×10-5、7.58×10-5、7.79×10-5 mm3/(N?m),也均低于304不锈钢(0.66,24.25×10-5 mm3/(N?m))。结论 在室温和600 ℃下,Ti3SiC2-Ni基复合涂层能有效地提高304不锈钢的显微硬度,进而提升其摩擦学性能。其中添加10%Ti3SiC2的Ti3SiC2-Ni基复合涂层在600 ℃下表现出最好的耐磨性,而添加5%Ti3SiC2的Ti3SiC2-Ni基复合涂层在室温和600 ℃下表现出最好的减摩性能。
Abstract
The work aims to improve the wear resistance and friction reduction performance of the 304 stainless steel. The Ti3SiC2-Ni based self-lubricating wear-resistant composite coatings with three different ratios were prepared by LDM-8060 semiconductor laser processing system. XRD, SEM and built-in EDS were adopted to characterize 304 stainless steel and Ti3SiC2-Ni based coatings, and their tribological properties and wear mechanisms at room temperature and 600 ℃ were analyzed systematically. The composite coatings were mainly composed of Cr0.19Fe0.7Ni0.11 solid solution, hard phase Fe2C, Cr7C3 and TiC as well as lubricating phase Ti3SiC2. The average microhardness of the coatings was 451.14, 419.33 and 359.92HV0.5 respectively, significantly higher than those of 304 stainless steel (238.91HV0.5). At room temperature (RT), the average coefficient of friction (ACOF) of Ti3SiC2-Ni based composite coatings was 0.41, 0.46 and 0.48, respectively, wear rate was 6.37×10-5, 16.52×10-5 and 4.16×10-5 mm3/(N?m), respectively, which were lower than those of 304 stainless steel (0.56, 46.35×10-5 mm3/(N?m)). At 600 ℃, the ACOF of the Ti3SiC2-Ni based composite coatings was 0.38, 0.43 and 0.41, respectively, wear rate was 12.51×10-5, 7.58×10-5 and 7.79×10-5 mm3/(N?m), respectively, which were also lower than those of 304 stainless steel (0.66, 24.25×10-5 mm3/(N?m)). At room temperature and 600 ℃, Ti3SiC2-Ni based composite coatings can effectively improve the micro-hardness of 304 stainless steel, and then improve the tribological properties. The Ti3SiC2-Ni based composite coating with 10% Ti3SiC2 shows the best wear resistance at 600 ℃, while the Ti3SiC2-Ni based composite coating with 5% Ti3SiC2 shows the best friction reduction performance at RT and 600 ℃.
关键词
304不锈钢;激光熔覆;Ti3SiC2;自润滑;耐磨复合涂层;高温摩擦性能
Key words
304 stainless steel; laser cladding; Ti3SiC2; self-lubricating; wear-resistant composite coating; high temperature friction properties
欧阳春生, 刘秀波, 罗迎社, 梁珏, 孟元, 王跃明.
304不锈钢表面激光制备Ti3SiC2-Ni基自润滑复合涂层的高温摩擦学性能[J]. 表面技术. 2020, 49(8): 161-171
OUYANG Chun-sheng, LIU Xiu-bo, LUO Ying-she, LIANG Jue, MENG Yuan, WANG Yue-ming.
High-temperature Tribological Properties of Ti3SiC2-Ni Based Self-lubricating Composite Coatings Prepared on 304 Stainless Steel by Laser Cladding[J]. Surface Technology. 2020, 49(8): 161-171
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基金
国家自然科学基金(U1737112);中国科学院兰州化学物理研究所固体润滑国家重点实验开放基金(LSL-1802);长沙市科技计划项目(kq1901134)