H13 钢表面激光熔覆 H13 合金涂层质量研究

叶四友, 刘建永, 杨伟

表面技术 ›› 2015, Vol. 44 ›› Issue (8) : 81-85,125.

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PDF(5428 KB)
表面技术 ›› 2015, Vol. 44 ›› Issue (8) : 81-85,125. DOI: 10.16490/j.cnki.issn.1001-3660.2015.08.015

H13 钢表面激光熔覆 H13 合金涂层质量研究

  • 叶四友1, 杨伟1, 刘建永2
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Quality of H13 Alloy Coating on H13 Steel Prepared by Laser Cladding

  • YE Si-you1, YANG Wei1, LIU Jian-yong2
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摘要

目的 研究获得高质量 H13 激光涂层的工艺。 方法 以 H13 合金粉末为熔覆材料,在 H13 钢退火基体表面制备 H13 合金涂层,采用均匀设计试验,利用金相法检测涂层的几何形貌参数,得到涂层宽度回归模型,并验证所建立模型的准确性。 利用光学显微镜和扫描电镜分析涂层的显微组织形貌,对涂层成分进行分析,通过显微硬度计测试涂层截面的显微硬度分布。 对涂层气孔、裂纹和成分偏析进行分析。 结果 扫描速度 22 mm/ s ,激光功率 1300 W,送粉速率 21 g/ min 时,H13 合金涂层与基体呈良好的冶金结合,涂层内组织均匀致密,无裂纹缺陷,截面显微硬度约 600 ~699HV,是 H13 基体硬度的 2. 4 ~3 倍。 扫描速度 14 mm/ s ,激光功率 1400 W,送粉速率 42 g/ min 时,涂层的截面显微硬度约为 669 ~698HV,是基体的 2. 85 ~3 倍。 结论 在两种工艺条件下,均能获得质量较优的 H13 合金涂层。

Abstract

Objective To investigate the technology for preparing high-quality H13 alloy laser cladding layers. Methods Laser cladding of H13 alloy powder was undertaken on the surface of annealed H13 steel. A uniform design test was conducted and metallographical method was used to detect the geometric parameters of the cladding layers. The width regression model was obtained by regression analysis, and the accuracy of the model was verified. The microstrcucture and elementary composition of the cladding layers were investigated by OM and SEM. The microhardness distribution of the cladding layers was tested by micro-hardness tester. Holes,cracks and composition segregation of the cladding layer were analyzed. Results The results indicated that using a scanning speed of 22 millimeter per second, a laser power of 1300 W, and a powder feeding rate of 21 grams per minute, the metallurgical combination was implemented between cladding layers and substrates. The uniform and compact microstructure was showed without cracks. The microhardness of the cladding layer reached up to 600 ~699HV, which was 2. 4 to 3 times higher than that of the H13 steel substrate. At a scanning speed of 14 millimeter per second, a laser power of 1400 W, and a powder feeding rate of 42 grams per minute, the microhardness was 669 ~ 698HV, which was 2. 85 to 3 times higher than that of the substrate. Conclusion H13 alloy coating with relatively high quality could be obtained under both technological conditions.

关键词

激光熔覆; H13 合金涂层; 几何形貌; 均匀设计; 回归模型; 显微硬度

Key words

laser cladding; H13 alloy coating; geometrical feature; uniform design; regression model; microhardness

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叶四友, 刘建永, 杨伟. H13 钢表面激光熔覆 H13 合金涂层质量研究[J]. 表面技术. 2015, 44(8): 81-85,125
YE Si-you, LIU Jian-yong, YANG Wei. Quality of H13 Alloy Coating on H13 Steel Prepared by Laser Cladding[J]. Surface Technology. 2015, 44(8): 81-85,125

基金

湖北省教育厅科学研究项目(Q20122302)

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