玻璃材料高速抛光用固着磨料磨具试验研究

林旺票, 王洁, 杭伟, 吴喆, 邓乾发, 袁巨龙

表面技术 ›› 2015, Vol. 44 ›› Issue (4) : 141-146.

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表面技术 ›› 2015, Vol. 44 ›› Issue (4) : 141-146. DOI: 10.16490/j.cnki.issn.1001-3660.2015.04.026
表面质量控制及检测

玻璃材料高速抛光用固着磨料磨具试验研究

  • 林旺票1, 杭伟1, 邓乾发1, 袁巨龙1, 王洁2, 吴喆3
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Experimental Research on Fixed Abrasives and Abrasive Tools for High-speed Polishing of Glass Material

  • LIN Wang-piao1, HANG Wei1, WU Zhe1, DENG Qian-fa1, WANG Jie2, YUAN Ju-long3
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摘要

目的 实现玻璃材料的高效高质量低成本抛光。 方法 选择不同添加剂作为辅料制作固着磨料抛光磨具,阐明制作工艺流程、添加剂辅料配方及比例、固着磨料磨具对材料硬度、剪切强度等性能的影响。 以工件材料去除率、表面质量以及磨耗比等作为评价指标分析不同添加剂辅料对加工效果的影响,并通过等效系数优化方法确定添加剂辅料的最优配方。 结果 碳化硅与钼酸铵可增加磨具的硬度和剪切强度,磨具中加入适量氧化铝可有效提高工件表面质量。 结论 固着磨料抛光磨具的添加剂辅料最优配方为:10. 6% (质量分数)4000# Al2O3 和 2% (质量分数)10000# SiC。

Abstract

Objective To achieve high-quality, low-cost and efficient polishing of glass material. Methods Different additives were selected as auxiliary ingredients to prepare polishing abrasive tools with fixed abrasives, and the effects of production process, the formula and proportion of additive materials, the fixed abrasives and abrasive tools on the material hardness and shear strength were illustrated. The material removal rate, surface quality and wear ratio of the workpiece were used as evaluation indexes to analyze the effects of different additive auxiliary materials on the processing results. And the optimal formula of additive auxiliary material was determined by the equivalent coefficient method. Results The hardness and shear strength of the abrasive tool could be increased by silicon carbide and ammonium molybdate. The surface quality of workpiece could be effectively improved by addition of appropriate amount of Al2 O3 into the abrasives tool. Conclusion The optimal formula of additive for fixed-abrasive polishing was 4000# Al2 O3(10. 6% )with 10000# SiC(2% ).

关键词

玻璃; 固着磨料; 磨具; 抛光

Key words

glass; fixed abrasive; abrasive tool; polishing

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导出引用
林旺票, 王洁, 杭伟, 吴喆, 邓乾发, 袁巨龙. 玻璃材料高速抛光用固着磨料磨具试验研究[J]. 表面技术. 2015, 44(4): 141-146
LIN Wang-piao, WANG Jie, HANG Wei, WU Zhe, DENG Qian-fa, YUAN Ju-long. Experimental Research on Fixed Abrasives and Abrasive Tools for High-speed Polishing of Glass Material[J]. Surface Technology. 2015, 44(4): 141-146

基金

国家自然科学基金 (512280052);浙江省教育厅科研项目(Y201326972)

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