SHI Zhou-kun,XU Li-ping,ZHANG Ji-fu,XIAO Gen-sheng,DENG Chun-ming,SONG Jin-bing,LIU Min,HU Yong-jun,WEN Kui.Fretting Wear Behavior of Aluminum Bronze Coating by HVOF[J],50(11):226-232, 278
Fretting Wear Behavior of Aluminum Bronze Coating by HVOF
Received:November 30, 2020  Revised:May 10, 2021
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DOI:10.16490/j.cnki.issn.1001-3660.2021.11.023
KeyWord:aluminum bronze coating  aluminum alloy  HVOF  fretting wear  wear mechanism
                          
AuthorInstitution
SHI Zhou-kun School of Materia and Energy, Guangdong University of Technology, Guangzhou , China;National Engineering Laboratory for Modern Materials Surface Engineering Technology, Guangdong Key Laboratory of Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Sciences, Guangzhou , China
XU Li-ping National Engineering Laboratory for Modern Materials Surface Engineering Technology, Guangdong Key Laboratory of Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Sciences, Guangzhou , China
ZHANG Ji-fu National Engineering Laboratory for Modern Materials Surface Engineering Technology, Guangdong Key Laboratory of Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Sciences, Guangzhou , China
XIAO Gen-sheng AECC Hunan Power Machinery Research Institute, Zhuzhou , China
DENG Chun-ming National Engineering Laboratory for Modern Materials Surface Engineering Technology, Guangdong Key Laboratory of Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Sciences, Guangzhou , China
SONG Jin-bing National Engineering Laboratory for Modern Materials Surface Engineering Technology, Guangdong Key Laboratory of Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Sciences, Guangzhou , China
LIU Min National Engineering Laboratory for Modern Materials Surface Engineering Technology, Guangdong Key Laboratory of Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Sciences, Guangzhou , China
HU Yong-jun School of Materia and Energy, Guangdong University of Technology, Guangzhou , China
WEN Kui National Engineering Laboratory for Modern Materials Surface Engineering Technology, Guangdong Key Laboratory of Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Sciences, Guangzhou , China
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Abstract:
      In order to improve the fretting wear resistance of aluminum alloy, aluminum bronze coating was prepared on the surface of aluminum alloy by HVOF. The fretting wear tests of ZL114A aluminum alloy with and without coating were carried out at different temperatures (25, 200, 300 ℃). The coating properties and wear morphology were characterized and analyzed to explore the anti-wear performance of aluminum bronze coating. The uniform and compact aluminum bronze coating had a good combination with the aluminum alloy substrate and its microhardness was 279HV0.3 and bonding strength was 74 MPa. At 25, 200 and 300 ℃, the average fretting friction coefficient of aluminum bronze coating was 0.898, 0.886 and 0.74 respectively. The wear rate of substrate and aluminum bronze coated aluminum alloy was 10.249×10–7, 0.035×10–7 and 0.207×10–7 m3/(N.m). Compared with the aluminum alloy substrate, the average fretting friction coefficient of aluminum bronze coated aluminum alloy at 25, 200 and 300 ℃ decreased by 34.5%, 42.9% and 58.9% respectively. Through the observation and analysis for the morphology and the three-dimensional profile of the wear scars, it is found that the wear mechanism of the aluminum bronze coating was different at 25, 200 and 300 ℃. The wear mechanism of the aluminum bronze coating was the abrasive and peeling wear at room temperature. The abrasive wear, peeling, oxidative and adhesive wear occurred at 200 ℃. Plastic deformation, oxidative wear and adhesive wear occurred at 300 ℃. Therefore, the prepared al-bronze coating can improve the fretting wear resistance of the substrate.
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