PENG Wen-shan,HOU Jian,LIU Shao-tong,LIU Xue-jian,MA Li,TONG Hong-tao.Erosion-corrosion Behavior of Epoxy Resin/Q235 Steel System in Flowing Seawater Containing Sand Particles[J],50(4):335-343
Erosion-corrosion Behavior of Epoxy Resin/Q235 Steel System in Flowing Seawater Containing Sand Particles
Received:April 28, 2020  Revised:July 31, 2020
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DOI:10.16490/j.cnki.issn.1001-3660.2021.04.035
KeyWord:erosion-corrosion  seawater  epoxy resin coating  Q235 steel  sand
                 
AuthorInstitution
PENG Wen-shan State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute LSMRI, Qingdao , China
HOU Jian State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute LSMRI, Qingdao , China
LIU Shao-tong State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute LSMRI, Qingdao , China
LIU Xue-jian State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute LSMRI, Qingdao , China;State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan , China
MA Li State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute LSMRI, Qingdao , China
TONG Hong-tao State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute LSMRI, Qingdao , China
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Abstract:
      The work aims to study the erosion-corrosion (E-C) resistance of epoxy resin/Q235 steel system in flowing seawater containing sand. The erosion corrosion test of epoxy resin/Q235 steel system with different velocity and sand content was carried out by using the rotary E-C test device. The corrosion behavior of the system after E-C was studied by surface observation, electrochemical test and Scanning Kelvin Probe (SKP) technique. The computational fluid dynamics (CFD) method was used to simulate the flow field and sand distribution. The results show that the sand particles at high speed continuously impact the surface of the coating and results in surface damage. After the coating is damaged, the substrate is in direct contact with the seawater, which causes the substrate corrosion, and further damages the coating. The coating damages when the eroding velocity is between 5 m/s and 6 m/s. The bottom of the coating is corroded and connected into pieces, and forms sheet corrosion products. There are long cracks on the surface of corrosion products. Moreover, the surface of the sample is partially damaged as the sand content reaches 1.5wt%. The E-C form is mainly isolated corrosion pits. With the increase of corrosion time, the anode area becomes wider and the cathode area moves outward. The corrosion area expands gradually, forming corrosion channel, and as a result, causes extensive corrosion under the coating. The coating damage is more sensitive to the flowing rate as compared with the sand content.
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