ZHOU Jia,SUN Li-li,GUO Peng,ZUO Xiao,KE Pei-ling,CHEN Xiao-ying,WANG Ai-ying.Research Progress in Diamond-like Carbon Films Deposited on Aluminum Alloy[J],49(1):113-121
Research Progress in Diamond-like Carbon Films Deposited on Aluminum Alloy
Received:June 06, 2019  Revised:January 20, 2020
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DOI:10.16490/j.cnki.issn.1001-3660.2020.01.014
KeyWord:aluminum alloy  surface treatment  diamond-like carbon  physical vapor deposition  wear resistance  adhesion
                    
AuthorInstitution
ZHOU Jia 1.School of Materials Science and Engineering, Shanghai University, Shanghai , China; 2.Key Laboratory of Marine Materials and Related Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Science, Ningbo , China
SUN Li-li 2.Key Laboratory of Marine Materials and Related Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Science, Ningbo , China
GUO Peng 2.Key Laboratory of Marine Materials and Related Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Science, Ningbo , China
ZUO Xiao 2.Key Laboratory of Marine Materials and Related Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Science, Ningbo , China
KE Pei-ling 2.Key Laboratory of Marine Materials and Related Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Science, Ningbo , China; 3.Center of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing , China
CHEN Xiao-ying 1.School of Materials Science and Engineering, Shanghai University, Shanghai , China
WANG Ai-ying 2.Key Laboratory of Marine Materials and Related Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Science, Ningbo , China; 3.Center of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing , China
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Abstract:
      Diamond-like carbon (DLC) films are expected to be one of the ideal surface protective coatings for aluminum alloy due to their high hardness, good chemical inertness and excellent friction properties. The physical vapor deposition (PVD) technology used to prepare DLC films was compared with the traditional surface modification techniques of aluminum alloy. The latest research achievements for improving the mechanical and tribological properties of aluminum alloy by DLC protecting films were summarized. Meanwhile, the obstacles in the harsh applications such as poor resistance to plastic deformation and low adhesion between the film and substrate were generalized. By analyzing the unfavorable factors of high-performance DLC film deposited on aluminum alloy substrate, it was found that the low interface chemical bonding strength, high residual stress and the structural system limitation of soft matrix/hard film were the main causes of the above problems. On the basis of this, the measures taken by the domestic and foreign researchers to improve the adhesion between DLC film and aluminum alloy and corresponding results were presented, including surface treatment for strengthening mechanical properties and reducing surface defects, preparing single-layer or multi-layer interlayers to reduce the difference of the structure and properties between DLC film and aluminum alloy matrix by PVD or other surface modifying methods, and reducing the residual stress by controlling the composition and structure of DLC film. Finally, the future development trends of DLC protective film on aluminum alloy substrate are proposed.
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