LIU He,LI Shuai,YU Chun-tang,JIANG Cheng-yang,BAO Ze-bin,ZHU Sheng-long,WANG Fu-hui.Influence of Bond-coat Vacuum-annealing on the Lifetime of EB-PVD TBCs[J],49(1):35-40
Influence of Bond-coat Vacuum-annealing on the Lifetime of EB-PVD TBCs
Received:June 13, 2019  Revised:January 20, 2020
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DOI:10.16490/j.cnki.issn.1001-3660.2020.01.004
KeyWord:thermal barrier coatings  PtAl coating  cyclic oxidation  thermally grown oxide film
                    
AuthorInstitution
LIU He 1.Institute of Metal Research, Chinese Academy of Sciences, Shenyang , China; 2.University of Science and Technology of China, Hefei , China
LI Shuai 1.Institute of Metal Research, Chinese Academy of Sciences, Shenyang , China; 2.University of Science and Technology of China, Hefei , China
YU Chun-tang 1.Institute of Metal Research, Chinese Academy of Sciences, Shenyang , China; 2.University of Science and Technology of China, Hefei , China
JIANG Cheng-yang 3.Northeastern University, Shenyang , China
BAO Ze-bin 1.Institute of Metal Research, Chinese Academy of Sciences, Shenyang , China
ZHU Sheng-long 1.Institute of Metal Research, Chinese Academy of Sciences, Shenyang , China
WANG Fu-hui 3.Northeastern University, Shenyang , China
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Abstract:
      The work aims to investigate the influence of bond-coat vacuum-annealing treatment on the service performance of thermal barrier coating under thermal cycle. Pt-modified nickel aluminide (PtAl) bond-coat by vapor phase aluminizing (VPA) and yttria stabilized zirconia (YSZ) top-coat by electron beam vapor physical deposition (EB-PVD) were sequentially deposited to a second-generation Ni-base superalloy to construct a thermal barrier coating system. The thermal cycle test was carried out in a cycling oxidation furnace which could automatically rise and fall at 1100 ℃. Net weight of the coating samples was measured by a high accuracy electronic balance and the mass change curves were drawn. Spallation tendency of ceramic topcoat was observed by macroscopic photographing. A field-emission scanning electron microscope was utilized to observe the cross-sectional morphology of coating samples in the as-received and thermally-cycled states. Compared with TBCs without pre-annealing treatment under vacuum, the oxidation resistance and thermal cycling performance of the annealed TBC samples were greatly increased, resulting in a doubled lifetime in the cyclic oxidation test and ceramic topcoat was well combined with the thermally grown oxide film. The ceramic topcoat on the surface of platinum-aluminum coating without pre-annealing treatment under vacuum had obvious spallation, and the quality of thermally grown oxide film was poor, resulting in obvious cracks. Notable spallation of ceramic topcoat occurred on the surface of normal TBC samples. Vacuum annealing treatment can make the surface of the platinum-aluminum coating smoother, the low-defect oxide film generated in the high-temperature oxidation process has better quality, the bonding force between the ceramic topcoat and the bond coating is stronger, and the service performance and service life of the thermal barrier coating system are effectively improved.
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