YANG Shen-liang,LI Xun,WANG Zi-ming,GUAN Chun-ming.Influence of Side Milling on Surface Integrity and Fatigue Behavior of TC4 Specimens[J],48(11):372-380
Influence of Side Milling on Surface Integrity and Fatigue Behavior of TC4 Specimens
Received:March 11, 2019  Revised:November 20, 2019
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DOI:10.16490/j.cnki.issn.1001-3660.2019.11.043
KeyWord:TC4 titanium alloy  fatigue behavior  surface integrity  microhardness  surface roughness
           
AuthorInstitution
YANG Shen-liang 1.School of Mechanical Engineering and Automation, Beihang University, Beijing , China
LI Xun 1.School of Mechanical Engineering and Automation, Beihang University, Beijing , China
WANG Zi-ming 1.School of Mechanical Engineering and Automation, Beihang University, Beijing , China
GUAN Chun-ming 2.Beijing Xinghang Mechanical and Electrical Equipment Co., Ltd, Beijing , China
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Abstract:
      The work aims to improve the fatigue behavior of titanium alloy, enrich the basic theory of fatigue failure of typical aviation difficult-to-cut materials and provide references for anti-fatigue manufacturing of aerospace structural parts. TC4 titanium alloy was used as the research object to conduct single factor experiments. Side milling and fatigue tests were carried out to compare the influence of machining parameters (milling linear speed vc, feed engagement fz and radial cutting depth ae) on TC4 titanium alloy specimens’ surface integrity and the influence of surface integrity indexes (mainly including surface roughness, surface microhardness and surface residual compressive stress) on fatigue behavior. From the measurement result of surface integrity, the surface roughness increased as fz and ae increased, respectively, but did not change obviously with vc. The surface microhardness increased with the increase of fz, but decreased with the increase of vc and ae, respectively. Residual compressive stress could be detected on all machined surfaces, which presented a linear decrease with the increase of vc, increased first and then decreased with the increase of ae, and had no obviously change with the variation of fz. From the fatigue performance results of specimens, microhardness had the most significant effect on the fatigue behavior of TC4 specimens. With the increase of microhardness, the fatigue behavior increases notably. Under the machining parameters of vc=20 m/min, fz=0.08 mm/z and ae=0.1 mm, TC4 specimens have the best fatigue behavior.
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