YUAN Ju-long,MAO Mei-jiao,LI Min,LIU Shun,HU Zi-hua,WU Feng.Chemical and Mechanical Polishing Mechanism of Cemented Carbide Tool Material[J],48(2):260-267
Chemical and Mechanical Polishing Mechanism of Cemented Carbide Tool Material
Received:October 25, 2018  Revised:February 20, 2019
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DOI:10.16490/j.cnki.issn.1001-3660.2019.02.037
KeyWord:cemented carbide tool  Chemical Mechanical Polishing  mechanism  chemical reaction  motion trajectory  material removal rates
                 
AuthorInstitution
YUAN Ju-long 1.National Engineering Research Center for High Efficiency Grinding, Hunan University, Changsha , China; 2.Hunan Provincial Key Laboratory of High Efficiency and Precision Machining for Difficult-to-Cut Material, Hunan University of Science and Technology, Xiangtan , China; 3.Key Laboratory of Special Purpose Equipment and Advanced Processing Technology of Ministry of Education, Zhejiang University of Technology, Hangzhou , China
MAO Mei-jiao 1.National Engineering Research Center for High Efficiency Grinding, Hunan University, Changsha , China; 4.Engineering Research Center of Complex Tracks Processing Technology and Equipment of Ministry of Education, Xiangtan University, Xiangtan , China
LI Min 1.National Engineering Research Center for High Efficiency Grinding, Hunan University, Changsha , China; 2.Hunan Provincial Key Laboratory of High Efficiency and Precision Machining for Difficult-to-Cut Material, Hunan University of Science and Technology, Xiangtan , China; 3.Key Laboratory of Special Purpose Equipment and Advanced Processing Technology of Ministry of Education, Zhejiang University of Technology, Hangzhou , China
LIU Shun 4.Engineering Research Center of Complex Tracks Processing Technology and Equipment of Ministry of Education, Xiangtan University, Xiangtan , China
HU Zi-hua 4.Engineering Research Center of Complex Tracks Processing Technology and Equipment of Ministry of Education, Xiangtan University, Xiangtan , China
WU Feng 4.Engineering Research Center of Complex Tracks Processing Technology and Equipment of Ministry of Education, Xiangtan University, Xiangtan , China
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Abstract:
      The work aims to study the chemical and mechanical polishing (CMP) mechanism of cemented carbide tool ma-terial, so as to provide theoretical support for improving the surface quality of cemented carbide tool. The chemical reaction of cemented carbide tool material in acid polishing solution was analyzed and the chemical reaction mechanism of cemented carbide tool material CMP was studied. The actual contact area between polishing pad and workpiece and the actual cutting area of a single abrasive particle were calculated based on contact mechanics theory, the material removal rate model of cemented carbide tool material CMP was established on the basis of kinematics analysis, and the effectiveness of the material removal rate model was verified by experiments. In acid polishing solution, cemented carbide tool was oxidized to Co3O4. When the workpiece, polishing pad, abrasive particle type and installation position were determined, the material removal rate was related to polishing load, abrasive particle concentration and polishing disc speed. The correction coefficient Kcmwas 8.53 for the YG8 tools CMP under common cemented carbide polishing conditions, and the lowest surface roughness of the polished tools could reach 48 nm. At this time, the material removal rate was 62.381 nm/min and the maximum relative error between the theoretical value and the experimental value of material removal rate was 13.25%. Thus, surface defects were eliminated and good mirror effect was obtained. The material removal rate model is effective certainly, and CMP of cemented carbide tool material can eliminate the surface defects of the tool and improve surface quality.
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