REN Zhi-qiang,WANG Zhi-qian,WANG Xiao-ming,ZHANG Yao,ZHU Sheng.Process Optimization of Depositing Formation Remanufacturing of Laser-TIG Hybrid Welding on Magnesium Alloy[J],45(9):220-227
Process Optimization of Depositing Formation Remanufacturing of Laser-TIG Hybrid Welding on Magnesium Alloy
Received:March 22, 2016  Revised:September 20, 2016
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DOI:10.16490/j.cnki.issn.1001-3660.2016.09.033
KeyWord:laser-TIG hybrid welding  process parameters  surface morphology  depositing layer size, remanufacturing
              
AuthorInstitution
REN Zhi-qiang Academy of Armored Force Engineering , Beijing , China
WANG Zhi-qian Academy of Armored Force Engineering , Beijing , China
WANG Xiao-ming Academy of Armored Force Engineering , Beijing , China
ZHANG Yao Academy of Armored Force Engineering , Beijing , China
ZHU Sheng Academy of Armored Force Engineering , Beijing , China
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Abstract:
      Objective To repair the surface and volume damages on parts of magnesium alloy, laser-TIG hybrid welding is used. Through optimizing process parameters, the depositing layer with good microstructure and properties and less defects are welded and the corresponding optimized repairing plan is formed, which provides support for surface and volume damages on magnesium alloys repairing. Methods Depositing layer on ZM5 magnesium alloy was welded by laser-TIG hybrid welding. By adjusting the wire feed rate, welding current, welding rate and laser power, the influence of process parameters on the formability and size of the depositing layer was explored. Results The smaller wire feed rate was, the smoother the depositing layer would be; and the penetration and width of the depositing layer were larger. When the welding current exceeded 105 A, the strength and welding effect of laser-TIG hybrid welding were the best. The welding rate had a great impact on the depositing layer size. With increase of weld feed rate, the depositing layer would become thinner, narrower and smaller. When the laser power was increased to 400 W, the heat input would be improved and the ability of depositing layer spread would be enhanced. Conclusion Taking the above all into consideration, in order to obtain the depositing layer with good formability and larger size, the welding rate and depositing layer feed rate should be taken at 5 mm/s and 23 mm/s, and laser power should be taken between 400 W to 500 W, and the welding current should arrive at between 120 A and 140 A.
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