SHI Ming,WANG Zhou,GAN Jin,YANG Ying,WANG Xiao-li,REN Xun-dong,SHEN Jian-guo,QIU Bin.Microhardness Prediction Model of Peened Parts Based on GA-BP Neural Network[J],51(1):332-338, 357 |
Microhardness Prediction Model of Peened Parts Based on GA-BP Neural Network |
Received:February 09, 2021 Revised:July 02, 2021 |
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DOI:10.16490/j.cnki.issn.1001-3660.2022.01.036 |
KeyWord:shot peening surface microhardness neural network genetic algorithm prediction model |
Author | Institution |
SHI Ming |
School of Automotive Engineering,Hubei Key Laboratory of Advanced Technology for Automotive Components, Wuhan University of Technology, Wuhan , China |
WANG Zhou |
School of Automotive Engineering,Hubei Key Laboratory of Advanced Technology for Automotive Components, Wuhan University of Technology, Wuhan , China;Hubei Collaborative Innovation Center for Automotive Components Technology, Wuhan , China |
GAN Jin |
School of Transportation, Wuhan University of Technology, Wuhan , China |
YANG Ying |
School of Automotive Engineering,Hubei Key Laboratory of Advanced Technology for Automotive Components, Wuhan University of Technology, Wuhan , China;Hubei Collaborative Innovation Center for Automotive Components Technology, Wuhan , China |
WANG Xiao-li |
School of Automotive Engineering,Hubei Key Laboratory of Advanced Technology for Automotive Components, Wuhan University of Technology, Wuhan , China;Hubei Collaborative Innovation Center for Automotive Components Technology, Wuhan , China |
REN Xun-dong |
School of Automotive Engineering,Hubei Key Laboratory of Advanced Technology for Automotive Components, Wuhan University of Technology, Wuhan , China |
SHEN Jian-guo |
School of Automotive Engineering,Hubei Key Laboratory of Advanced Technology for Automotive Components, Wuhan University of Technology, Wuhan , China |
QIU Bin |
China Automotive Engineering Research Institute Co., Ltd., Chongqing , China |
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Abstract: |
The work aims to establish a mathematical model that can accurately predict the surface microhardness of peened parts under different shot peening parameters. Taking 42CrMo steel as the research object, the shot peening experiment plan was designed by orthogonal experiment method and the point-by-point measurement method was used to measure the microhardness in the depth of 0~320 μm. The BP neural network was used to establish the surface microhardness prediction model of 42CrMo steel after shot peening. Meanwhile, genetic algorithm (GA) was used to optimize the structure of BP neural network, and the surface microhardness prediction model of 42CrMo steel after shot peening based on GA-BP neural network was established. Velocity, diameter, coverage and depth from surface were set as the input parameters, and the surface microhardness was set as the output parameter in both two models. The experimental data was divided into two parts, where the training set was used for the training of the two models, the correlation coefficient R of BP neural network model and GA-BP neural network model was about 0.97, and the training effect of the two models was good. By comparing the predicted value of two models and the experimental value of 20 groups of test set, it was found that the maximum and average relative errors between the predicted value of the BP neural network model and the experimental value were 3.5% and 1.1%, respectively. The maximum and average relative errors between the predicted value of the GA-BP neural network model and the experimental value were only 2.9% and 0.7%, respectively. The GA-BP neural network model had higher prediction accuracy and stability. The BP neural network optimized by genetic algorithm (GA-BP) is more suitable for establishing the prediction model of the surface microhardness of peened parts, which can provide some guidance for the industrial application. |
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