GUO Wei,DONG Li-hong,WANG Hai-dou,XING Zhi-guo,FEGN Fu-zhou,GAO Zhi-feng,WANG Bo-zheng.Inspection of Substrate Crack under Spray Coating by Ultrasonic Thermography[J],48(12):369-375
Inspection of Substrate Crack under Spray Coating by Ultrasonic Thermography
Received:March 14, 2019  Revised:December 20, 2019
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DOI:10.16490/j.cnki.issn.1001-3660.2019.12.045
KeyWord:spray coating  fatigue crack defect  ultrasonic thermography  image processing  phase of thermal wave
                    
AuthorInstitution
GUO Wei 1.a.Key Laboratory for National Defense Science and Technology on Equipment Remanufacturing, b.Department of Vehicle Engineering, Army Academy of Armored Forces, Beijing , China
DONG Li-hong 1.a.Key Laboratory for National Defense Science and Technology on Equipment Remanufacturing, Army Academy of Armored Forces, Beijing , China
WANG Hai-dou 1.a.Key Laboratory for National Defense Science and Technology on Equipment Remanufacturing, Army Academy of Armored Forces, Beijing , China
XING Zhi-guo 1.a.Key Laboratory for National Defense Science and Technology on Equipment Remanufacturing, Army Academy of Armored Forces, Beijing , China
FEGN Fu-zhou 1.b.Department of Vehicle Engineering, Army Academy of Armored Forces, Beijing , China
GAO Zhi-feng 2.School of Material Science and Engineering, Xi’an University of Technology, Xi'an , China
WANG Bo-zheng 3.School of Engineering and Technology, China University of Mining, Beijing , China
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Abstract:
      The work aims to validate a method for fatigue crack identification in the substrate under spray coating. Based on the thermal wave conduction theory, theoretical analysis, numerical simulation and experimental methods were utilized to analyze the superimposed interference effect and the phase deviation of surface thermal wave caused by the thermal wave generated by the substrate crack and the thermal wave with the same frequency generated by the spray coating crack in the process of propagating to the coating surface. Numerical simulation was utilized to investigate the regular pattern of superimposed interference between heat waves emitted from coating crack and substrate crack, and ultrasonic infrared thermal imaging test was carried out to detect the fatigue cracks of the substrate under the spray coating to verify the effectiveness of the method. After being excited by pulsed ultrasonic wave, the thermal wave generated by the substrate crack and the coating crack had superposition interference effect in the process of conducting to the surface, caused the phase deviation of the thermal wave on the coating surface. The phase deviation of the low-frequency thermal wave was more obvious than that of the high-frequency thermal wave. It is a feasible and efficient method to identify the fatigue cracks in substrate under the spray coating by PD.
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