HE Qing,LI Jia,ZHAN Hua,WANG Rui-jun,WANG Wei-ping.Effects of Thickness of Bond Coat and Ceramic Coating on the Properties of Nano-structure Thermal Barrier Coatings[J],42(1):17-20,41
Effects of Thickness of Bond Coat and Ceramic Coating on the Properties of Nano-structure Thermal Barrier Coatings
Received:October 16, 2012  Revised:November 24, 2012
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KeyWord:thermal barrier coatings  thickness of ceramic coating  ratio of coating layer thickness  thermal cycle life
              
AuthorInstitution
HE Qing Surface Engineering Research Institute, Chinese Academy of Agricultural Mechanization Sciences, Beijing , China
LI Jia Surface Engineering Research Institute, Chinese Academy of Agricultural Mechanization Sciences, Beijing , China
ZHAN Hua Surface Engineering Research Institute, Chinese Academy of Agricultural Mechanization Sciences, Beijing , China
WANG Rui-jun Surface Engineering Research Institute, Chinese Academy of Agricultural Mechanization Sciences, Beijing , China
WANG Wei-ping Surface Engineering Research Institute, Chinese Academy of Agricultural Mechanization Sciences, Beijing , China
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Abstract:
      The NiCrAlY+7 YSZ thermal barrier coatings( TBCs) with various thickness were prepared by High Velocity Oxygen-Fuel Spray( HVOF) and Atmosphere Plasma Spray( APS) on the surface of K403 superalloy, the effect of thicknesses of coating on the surface roughness, bond strength, thermal shock resistance, thermal cycle life of TBCs were studied. The results show that surface roughness increases and bond strength decreases with thickness of ceramic coating increasing, when the thickness of bond coat is 50 μm, thermal shock resistance and thermal cycle life are decreased with thickness of ceramic coating increasing. When the thickness of bond coat is 100 μm, the thermal shock resistance of TBC increases first and then reduces with the increase of thickness of the top layer, at the same time the thermal cycle life test result of TBC is to corresponded to that rule at 1100 ℃ . Depend on these tests, confirmed TBC of NiCrAlY / nano-7 YSZ exhibites excellent performance,when the thickness of bond coat is 50 μm and 100 μm, the ratio of thickness with top coating / bond coat is 2 to 1 and 2. 5 to 2 respectively.
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