段体岗,黄国胜,马力,张伟,彭文山,许立坤,林志峰,何华,毕铁满.碳钢基自修复涂层的制备和耐蚀性研究[J].表面技术,2021,50(4):344-350, 375.
DUAN Ti-gang,HUANG Guo-sheng,MA Li,ZHANG Wei,PENG Wen-shan,XU Li-kun,LIN Zhi-feng,HE Hua,BI Tie-man.Research on Preparation and Anticorrosion Performance of Carbon Steel-substrate Self-healing Coating[J].Surface Technology,2021,50(4):344-350, 375 |
| 碳钢基自修复涂层的制备和耐蚀性研究 |
| Research on Preparation and Anticorrosion Performance of Carbon Steel-substrate Self-healing Coating |
| 投稿时间：2020-04-07 修订日期：2020-07-21 |
| DOI：10.16490/j.cnki.issn.1001-3660.2021.04.036 |
| 中文关键词: 自修复涂层 微胶囊 双组分 中性盐雾试验 |
| 英文关键词:self-healing coating nicrocapsule two-component neutral salt spray test |
| 基金项目: |
| 作者 | 单位 |
| 段体岗 | 中国船舶重工集团公司第七二五研究所 海洋腐蚀与防护重点实验室，山东 青岛 266237 |
| 黄国胜 | 中国船舶重工集团公司第七二五研究所 海洋腐蚀与防护重点实验室，山东 青岛 266237 |
| 马力 | 中国船舶重工集团公司第七二五研究所 海洋腐蚀与防护重点实验室，山东 青岛 266237 |
| 张伟 | 中国船舶重工集团公司第七二五研究所 海洋腐蚀与防护重点实验室，山东 青岛 266237 |
| 彭文山 | 中国船舶重工集团公司第七二五研究所 海洋腐蚀与防护重点实验室，山东 青岛 266237 |
| 许立坤 | 中国船舶重工集团公司第七二五研究所 海洋腐蚀与防护重点实验室，山东 青岛 266237 |
| 林志峰 | 中国船舶重工集团公司第七二五研究所 海洋腐蚀与防护重点实验室，山东 青岛 266237 |
| 何华 | 大连船舶重工集团有限公司，辽宁 大连 116001 |
| 毕铁满 | 大连船舶重工集团有限公司，辽宁 大连 116001 |
|
| Author | Institution |
| DUAN Ti-gang | State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao 266237, China |
| HUANG Guo-sheng | State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao 266237, China |
| MA Li | State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao 266237, China |
| ZHANG Wei | State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao 266237, China |
| PENG Wen-shan | State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao 266237, China |
| XU Li-kun | State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao 266237, China |
| LIN Zhi-feng | State Key Laboratory for Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao 266237, China |
| HE Hua | Dalian Shipbuilding Industry Co., Ltd, Dalian 116001, China |
| BI Tie-man | Dalian Shipbuilding Industry Co., Ltd, Dalian 116001, China |
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| 中文摘要: |
| 目的 通过在有机防腐涂层中添加小粒径的自修复微胶囊，增强防腐涂层的自修复能力，提高碳钢的耐腐蚀性能。方法 通过乳液聚合法，采用桐油和金属缓蚀剂作为囊芯，分别合成得到了粒径均一的单组分和双组分自修复胶囊，均匀分散于防腐涂层中，获得自修复涂层。结果 SEM和热重分析显示，合成的单组分和双组分自修复微胶囊的平均粒径在3 μm左右，囊芯包覆率分别达到48%和49%。人为破损涂层的中性盐雾试验和浸泡试验表明，在囊芯中桐油和金属缓蚀剂的比例为5∶1且防腐涂层中微胶囊含量为10%的条件下，经历110 h中性盐雾试验后，防腐涂层划痕处仍旧保持完整，未出现鼓泡和腐蚀现象。同时，浸泡675 h后，自修复涂层仍然保持较高的低频阻抗模值，表明此时涂层的耐蚀性最佳。结论 含有双组分微胶囊的自修复涂层具有较好的自修复能力，可以较好地阻碍腐蚀环境侵蚀，起到长期保护金属基体材料的作用。 |
| 英文摘要: |
| The emulsion polymerization method with tung oil and inhibitor serving as the capsule core is used to synthetize the self-healing microcapsules. And a certain amount of self-healing microcapsules are added into the anticorrosive coating in order to improve the self-healing ability of coating and to enhance the anticorrosion performance of carbon steels. Analysis results of SEM and thermogravimetry show that self-healing microcapsules possess a diameter of ~3 μm and that the core coverage percent reaches 48%. Experimental results of neutral salt spray tests and immersion tests show that the organic coating presents an optimal anticorrosive ability accompanying with the best self-healing action when the content of microcapsules in the coating reaches 10% and the ratio of tung oil and inhibitor in the core is 5∶1. The organic anticorrosive coating with two- component microcapsules has the satisfactory self-healing activity, and has long-term protective effects on the metal materials. |
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