张巍,马磊,赵许群,王晓东,张涛.舰船甲板用耐烧蚀涂层结构与性能的研究[J].表面技术,2018,47(6):169-173.
ZHANG Wei,MA Lei,ZHAO Xu-qun,WANG Xiao-dong,ZHANG Tao.Research on Structure and Properties of an Ablation-Resistant Coating for Ship Deck[J].Surface Technology,2018,47(6):169-173
舰船甲板用耐烧蚀涂层结构与性能的研究
Research on Structure and Properties of an Ablation-Resistant Coating for Ship Deck
投稿时间:2017-12-06  修订日期:2018-06-20
DOI:10.16490/j.cnki.issn.1001-3660.2018.06.024
中文关键词:  舰船  甲板  耐烧蚀  涂层  隔热  莫来石
英文关键词:ship  deck  ablation-resistant  coating  heat insulation  mullite
基金项目:中国科学院知识创新工程重要方向项目(YYYJ-1106-3)
作者单位
张巍 中国科学院大连化学物理研究所 航天催化与新材料研究室,辽宁 大连 116023 
马磊 中国科学院大连化学物理研究所 航天催化与新材料研究室,辽宁 大连 116023 
赵许群 中国科学院大连化学物理研究所 航天催化与新材料研究室,辽宁 大连 116023 
王晓东 中国科学院大连化学物理研究所 航天催化与新材料研究室,辽宁 大连 116023 
张涛 中国科学院大连化学物理研究所 航天催化与新材料研究室,辽宁 大连 116023 
AuthorInstitution
ZHANG Wei Dalian Institute of Chemical and Physics, Chinese Academy of Science, Laboratory of Catalysts and New Materials for Aerospace, Dalian 116023, China 
MA Lei Dalian Institute of Chemical and Physics, Chinese Academy of Science, Laboratory of Catalysts and New Materials for Aerospace, Dalian 116023, China 
ZHAO Xu-qun Dalian Institute of Chemical and Physics, Chinese Academy of Science, Laboratory of Catalysts and New Materials for Aerospace, Dalian 116023, China 
WANG Xiao-dong Dalian Institute of Chemical and Physics, Chinese Academy of Science, Laboratory of Catalysts and New Materials for Aerospace, Dalian 116023, China 
ZHANG Tao Dalian Institute of Chemical and Physics, Chinese Academy of Science, Laboratory of Catalysts and New Materials for Aerospace, Dalian 116023, China 
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中文摘要:
      目的 通过双层涂层材料结构,获得性能优良的适用于舰船甲板的耐烧蚀涂层。方法 以环氧树脂为底层基体材料,加入不同的助剂和填料,再以莫来石为表层基体材料,加入不同的耐火原料,制备出一种适用于舰船甲板的耐烧蚀涂层。通过附着力和剪切力测试对耐烧蚀涂层的底层进行性能研究,通过常温抗折强度、常温耐压强度、耐火度、导热系数、热膨胀系数测试对耐烧蚀涂层的表层进行性能研究,通过耐盐雾性能、老化性能、耐冲击性能、隔热性能和耐烧蚀性能测试对耐烧蚀复合涂层进行性能研究。最后,考察了耐烧蚀涂层的涂抹工艺。结果 该耐烧蚀涂层材料底层附着力为24.03 MPa,剪切力为7.8 MPa,表层耐火度为1580 ℃,常温抗折强度为9.1 MPa,耐压强度为65.7 MPa,导热系数为0.762 W/(m•K)。涂层具有良好的耐盐雾性能、老化性能、耐冲击性能、隔热性能和耐烧蚀性能。结论 该耐烧蚀涂层材料可用于舰船甲板表面的外防护,并且具有良好的涂抹施工性。
英文摘要:
      The work aims to make an ablation-resistant coating with excellent properties for ship deck from a double layer coating material structure. With epoxy resin as bottom base material and mullite as surface base material, a kind of ablation-resistant coating material for ship deck was prepared by adding several adjuvants and filler as well as various refractory raw materials. Properties of the ablation-resistant coating bottom were studied by testing adhesive force and shear force. Properties of the ablation-resistant coating surface were studied by testing modulus of rupture, cold crushing strength, refractoriness, thermal conductivity and coefficient of thermal expansion. Properties of the ablation-resistant composite coating were studied by testing neutral salt spray resistance, artificial weathering-resistant property, impact resistance, heat-insulating property and ablation resistance. At last, smear process of the ablation-resistant coating was investigated. Adhesion of the coating bottom was up to 24.03 MPa, shear force 7.8 MPa, surface coating refractoriness up to 1580 ℃, modulus of rupture 9.1 MPa, cold crushing strength 65.7 MPa and thermal conductivity 0.762 W/(m•K). The coating material possesses better neutral salt spray resistance, artificial weathering-resistant property, impact resistance, heat-insulating property and ablation resistance. The developed ablation-resistant coating material can be used for external protection of ship deck surface, and it exhibits excellent smear application property.
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