郭丽娟,张潇华,徐继昌,谭哲,王维.35CrMo钢热浸镀铝工艺研究[J].表面技术,2018,47(1):186-191.
GUO Li-juan,ZHANG Xiao-hua,XU Ji-chang2,TAN Zhe,WANG Wei.Hot-dip Aluminizing Technology of 35CrMo Steel[J].Surface Technology,2018,47(1):186-191 |
| 35CrMo钢热浸镀铝工艺研究 |
| Hot-dip Aluminizing Technology of 35CrMo Steel |
| 投稿时间：2017-06-21 修订日期：2018-01-20 |
| DOI：10.16490/j.cnki.issn.1001-3660.2018.01.029 |
| 中文关键词: 35CrMo 热浸镀 镀铝 温度 时间 性能 镀层质量 |
| 英文关键词:35CrMo hot-dip aluminizing aluminizing temperature time performance coating quality |
| 基金项目:中国石油大学胜利学院校级一般项目（KY2015021） |
| 作者 | 单位 |
| 郭丽娟 | 中国石油大学胜利学院 机械与控制工程学院，山东 东营 257061 |
| 张潇华 | 中国石油大学胜利学院 机械与控制工程学院，山东 东营 257061 |
| 徐继昌 | 中石化胜利油田胜利采油厂采油管理四区，山东 东营 257000 |
| 谭哲 | 中国石油大学胜利学院 机械与控制工程学院，山东 东营 257061 |
| 王维 | 中国石油大学胜利学院 机械与控制工程学院，山东 东营 257061 |
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| Author | Institution |
| GUO Li-juan | School of Mechanical and Control Engineering, Shengli College China University of Petroleum, Dongying 257061, China |
| ZHANG Xiao-hua | School of Mechanical and Control Engineering, Shengli College China University of Petroleum, Dongying 257061, China |
| XU Ji-chang2 | Four area of Shengli oil production plant, Sinopec Shengli Oilfield, Dongying 257000, China |
| TAN Zhe | School of Mechanical and Control Engineering, Shengli College China University of Petroleum, Dongying 257061, China |
| WANG Wei | School of Mechanical and Control Engineering, Shengli College China University of Petroleum, Dongying 257061, China |
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| 中文摘要: |
| 目的 通过研究热浸镀铝温度和时间对35CrMo钢镀层的影响，从而优化工艺，获得优良的铝合金镀层。方法 设置5组温度梯度（700~780 ℃）和5个时间节点（90~450 s），对35CrMo钢进行热浸镀铝工艺研究，制备35CrMo钢热浸镀铝镀层。利用SEM观察镀层的组织形貌及其合金元素组成等，并通过显微硬度计测定镀层的厚度。结果 热浸镀铝时，钢基体和铝液发生一系列冶金反应，钢镀层明显分为合金层和纯铝层。在720~760 ℃条件下，浸镀180~360 s时，镀层质量良好，分布均匀，厚度适宜，且没有孔洞、裂纹和漏镀现象。SEM线扫数据表明，铝层和合金层的元素构成和相对比值并不会随工艺参数的变化而改变。在180~450 s之间浸镀时，合金层的显微硬度值均能达到750 HV以上。结论 在热浸镀过程中，温度和时间对镀层的厚度、组织和力学性能的影响显著，通过优化热浸镀铝工艺参数，可以改善镀层的质量。 |
| 英文摘要: |
| The work aims to improve technology and obtain excellent aluminium alloy coating by studying effects of hot-dip aluminizing temperature and time on coating of 35CrMo steel. Five temperature gradients (700~780 ℃) and five time nodes (90~450 s) were set. The 35CrMo hot-dip aluminium-plated coating was prepared by studying hot-dip aluminizing technology of 35CrMo steel. Microstructure of the coating, composition and constitutes of alloy elements were observed with scanning electron microscope (SEM). Thickness of the coating was measured with microhardness tester. A series of metallurgical reac¬tions occurred in the steel matrix and aluminum liquid during the hot dip aluminizing process. The steel coating consisted of alloy layer and pure aluminum layer. After being hot dipped for 180~450 s at 720~760 ℃, the coating featured in high quality, uni¬form distribution and suitable thickness, and was free from holes, cracks and leakage. The results of SEM line scanning showed that element composition and relative ratio of aluminum and alloy layer didn’t change as a function of process parameters. Mic¬rohardness values could reach over 750HV when dipping duration was 180 s to 450 s. In hot dipping process, temperature and time have significant influence on thickness, microstructure and mechanical properties of the coating, and coating quality can be improved by optimizing the process parameters of hot-dip aluminizing. |
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