倪晓杰,张博文,赵忠贤,王生泽,顾昊文,胡肇炜,李文戈.激光熔覆Mo2NiB2-Cr7C3复合陶瓷熔覆层组织结构与性能研究[J].表面技术,2021,50(5):60-69.
NI Xiao-jie,ZHANG Bo-wen,ZHAO Zhong-xian,WANG Sheng-ze,GU Hao-wen,HU Zhao-wei,LI Wen-ge.Investigation on the Microstructure and Properties of the Laser Cladded Mo2NiB2-Cr7C3 Composite Coatings[J].Surface Technology,2021,50(5):60-69
激光熔覆Mo2NiB2-Cr7C3复合陶瓷熔覆层组织结构与性能研究
Investigation on the Microstructure and Properties of the Laser Cladded Mo2NiB2-Cr7C3 Composite Coatings
投稿时间:2020-08-24  修订日期:2020-12-21
DOI:10.16490/j.cnki.issn.1001-3660.2021.05.005
中文关键词:  激光熔覆  Mo2NiB2  激光工艺  组织结构  性能
英文关键词:laser cladding  Mo2NiB2  laser parameters  microstructure  property
基金项目:国家自然科学基金项目(52002242,52072236)
作者单位
倪晓杰 东华大学 机械学院,上海 201620 
张博文 上海海事大学 商船学院,上海 201306 
赵忠贤 上海海事大学 商船学院,上海 201306 
王生泽 东华大学 机械学院,上海 201620 
顾昊文 上海海事大学 商船学院,上海 201306 
胡肇炜 上海海事大学 商船学院,上海 201306 
李文戈 上海海事大学 商船学院,上海 201306 
AuthorInstitution
NI Xiao-jie School of Mechanical Engineering, Donghua University, Shanghai 201620, China 
ZHANG Bo-wen Merchant Marine College, Shanghai Maritime University, Shanghai 201306, China 
ZHAO Zhong-xian Merchant Marine College, Shanghai Maritime University, Shanghai 201306, China 
WANG Sheng-ze School of Mechanical Engineering, Donghua University, Shanghai 201620, China 
GU Hao-wen Merchant Marine College, Shanghai Maritime University, Shanghai 201306, China 
HU Zhao-wei Merchant Marine College, Shanghai Maritime University, Shanghai 201306, China 
LI Wen-ge Merchant Marine College, Shanghai Maritime University, Shanghai 201306, China 
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中文摘要:
      目的 采用激光熔覆法在45#钢表面制备耐磨耐蚀的Mo2NiB2-Cr7C3复合陶瓷熔覆层, 并研究制备工艺对组织结构与性能的影响。方法 采用3 mm/s与4 mm/s的激光扫描速率及添加Cr7C3颗粒的工艺,激光熔覆制备Mo2NiB2-Cr7C3熔覆层。利用扫描电镜、X射线能谱仪、X 射线衍射仪对熔覆层的组织结构、元素分布与物相组成进行分析。利用维氏显微硬度计、摩擦磨损仪与电化学工作站对熔覆层的硬度、摩擦性能与腐蚀性能进行分析。结果 Mo2NiB2-Cr7C3复合陶瓷熔覆层与45#钢基材间存在熔合过渡区,形成良好的冶金结合。熔覆层物相主要由 Mo2NiB2、Cr7C3、{FeNi}合金相组成,其中 Mo2NiB2相与Cr7C3相在熔覆层中间位置处聚集,3 mm/s扫描速率增加了{FeNi}相的含量。熔覆层的显微硬度由表及里先增后减,最高值可达1300HV0.1以上,可提高45#钢的硬度(220HV0.1)6倍。相较于45#钢,熔覆层具有更低的摩擦因数、磨损量与更优的耐腐蚀性能,其中4 mm/s制备的Mo2NiB2-Cr7C3硬度最高,耐磨性能最优(平均摩擦因数为0.66,磨痕深度为8.6 μm),耐腐蚀性能最好(腐蚀电流比45#钢低1个数量级)。结论 较高的扫描速率(4 mm/s)与Cr7C3颗粒的添加可有效提高Mo2NiB2-Cr7C3熔覆层的机械与耐腐蚀性能,可用于45#钢的表面改性。
英文摘要:
      A wear-resistant and corrosion-resistant Mo2NiB2-Cr7C3 composite coatings were prepared on the substrate of 45# steel by laser cladding. The effects of laser cladding parameters including scanning rates of 3 and 4 mm/s and the addition of Cr7C3 particles on the microstructure and properties of the cladding coatings were investigated. The SEM, EDS, XRD, micro-hardness tester, friction and wear tester and electrochemical workstation were used to character the microstructure, composition and properties of the cladding coatings. Results showed that a fusion transition zone was appeared between the cladding coating and the substrate, consequently leading to a good metallurgical bond. The main phases in cladding coating were Mo2NiB2, Cr7C3 and {FeNi} phases. The Mo2NiB2 and Cr7C3 phases preferred gathering in the middle of the cladding coatings. And the laser scan rate of 3 mm/s brought in the increased content of {FeNi} phase in the coating. From top layer to bottom layer of the coating, the micro-hardness firstly increased and then decreased, in which the highest micro-hardness could reach more than 1300HV0.1, 6 times higher than that of 45# steel (220HV0.1). Compared with 45# steel, the cladding coatings possessed the lower friction coefficient and wear loss and better corrosion resistance. Especially, the Mo2NiB2-Cr7C3 coating prepared at 4 mm/s possessed the highest micro-hardness, the best wear resistance (friction coefficient of 0.66, scratch depth of 8.6 μm) and the best corrosion resistance (Jcorr is one order of magnitude lower than 45# steel). Therefore, the high laser scanning rate (4 mm/s) and the addition of Cr7C3 particles could effectively enhance the mechanical properties and corrosion resistance of the Mo2NiB2-Cr7C3 coatings, consequently fulfilled the surface modification of 45# steel.
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