叶东东,王卫泽,周海婷,方焕杰,黄继波,龚汉红,李振.基于太赫兹技术的热障涂层平行裂纹监测研究[J].表面技术,2020,49(5):91-97.
YE Dong-dong,WANG Wei-ze,ZHOU Hai-ting,FANG Huan-jie,HUANG Ji-bo,GONG Han-hong,LI Zhen.Parallel Crack Monitoring of Thermal Barrier Coatings Based on Terahertz Technology[J].Surface Technology,2020,49(5):91-97
基于太赫兹技术的热障涂层平行裂纹监测研究
Parallel Crack Monitoring of Thermal Barrier Coatings Based on Terahertz Technology
投稿时间:2019-09-16  修订日期:2020-05-20
DOI:10.16490/j.cnki.issn.1001-3660.2020.05.011
中文关键词:  太赫兹  热障涂层  平行裂纹  反卷积
英文关键词:terahertz  thermal barrier coatings  parallel crack  reverse-convolution
基金项目:国家自然科学基金项目(51775189)
作者单位
叶东东 1.华东理工大学,上海 200237 
王卫泽 1.华东理工大学,上海 200237 
周海婷 2.中国计量大学,杭州 310018 
方焕杰 1.华东理工大学,上海 200237 
黄继波 1.华东理工大学,上海 200237 
龚汉红 3.上海理工大学,上海 200093 
李振 3.上海理工大学,上海 200093 
AuthorInstitution
YE Dong-dong 1.East China University of Science and Technology, Shanghai 200237, China 
WANG Wei-ze 1.East China University of Science and Technology, Shanghai 200237, China 
ZHOU Hai-ting 2.China Jiliang University, Hangzhou 310018, China 
FANG Huan-jie 1.East China University of Science and Technology, Shanghai 200237, China 
HUANG Ji-bo 1.East China University of Science and Technology, Shanghai 200237, China 
GONG Han-hong 3.University of Shanghai for Science and Technology, Shanghai 200093, China 
LI Zhen 3.University of Shanghai for Science and Technology, Shanghai 200093, China 
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中文摘要:
      目的 监测热障涂层内部的平行裂纹。方法 针对采用大气等离子喷涂方法制备的热障涂层,在内部预制不同规格的两种平行裂纹,利用反射式太赫兹时域光谱系统进行测试,获取时域谱图,联合Hanning窗函数-小波降噪滤波方法进行反卷积处理,提取不同反射峰间的时间间隔,建立数学模型进行裂纹规格参数计算。结果 太赫兹时域光谱可以有效测量服役前未出现平行裂纹的热障涂层的陶瓷顶层厚度D。针对不同类型和规格的平行裂纹,通过提取时域光谱反射峰1和反射峰2的时间间隔Δt1,用于计算裂纹上端距涂层表面预制值d1和判断裂纹的位置类型。当d1
英文摘要:
      The work aims to monitor the parallel cracks in thermal barrier coatings. For the thermal barrier coating prepared by atmospheric plasma spraying method, two kinds of cracks with different sizes were prefabricated. The time domain spectrum was obtained by the reflective Terahertz time-domain spectroscopy system, and the Hanning window function-wavelet noise reduction filtering method was used to carry out reverse-convolution to extract the featured time interval between different reflection peaks and establish mathematical models for crack dimension parameters estimation. The terahertz time-domain spectroscopy could effectively measure the D thickness of ceramic coatings without parallel cracks. For the parallel cracks with different sizes, the pre-made distance d1 between the upper surface of the crack and the top surface of ceramic coatings could be estimated by extracting the time interval Δt1 between the 1st reflection peak and the 2nd reflection peak, and it could be used to determine the location type of the crack. When d1 was smaller than D, the crack was an internal parallel crack, and when d1 was approximately equal to D, the crack was an interface parallel crack. For the larger crack with width of 130 μm, the error caused by the time interval Δt2 between the 2nd reflection peak and the 3rd reflection peak in the calculation of D was still within a reasonable range, which was about 16.47%. For the smaller crack with width of 80 μm, the error was 41.10%. The characteristic time interval Δta of the secondary reflection inside the crack which was effectively extracted by Hanning window function-wavelet noise reduction filtering method was used for the crack width estimation, and the error of the cracks with larger and smaller width was significantly reduced, respectively 4.61% and 10.01%. The experimental results showed that reverse-convolution could effectively reduce the estimation error ΔD and provide a possibility for detecting crack of narrower width. Thermal barrier coatings evaluation technology based on Terahertz time-domain spectroscopy system provides a non-contact, low-emission, on-line and non-destructive parallel cracks monitoring method, which can effectively identify and monitor the thermal crack coating interface and internal parallel cracks.
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