刘奇,程江波,冯源,梁秀兵,陈永雄,胡振峰.不同环境下AlSiFeMm非晶纳米晶涂层摩擦磨损行为研究[J].表面技术,2019,48(4):75-83.
LIU Qi,CHENG Jiang-bo,FENG Yuan,LIANG Xiu-bing,CHEN Yong-xiong,HU Zhen-feng.Wear Behaviors of As-sprayed AlSiFeMm Amorphous/Nanocrystalline Coating in Different Environments[J].Surface Technology,2019,48(4):75-83
不同环境下AlSiFeMm非晶纳米晶涂层摩擦磨损行为研究
Wear Behaviors of As-sprayed AlSiFeMm Amorphous/Nanocrystalline Coating in Different Environments
投稿时间:2018-12-05  修订日期:2019-04-20
DOI:10.16490/j.cnki.issn.1001-3660.2019.04.011
中文关键词:  铝基非晶纳米晶  涂层  干摩擦  腐蚀磨损  磨损机制
英文关键词:Al-based amorphous/nanocrystalline  coating  dry sliding  tribocorrosion  wear mechanism
基金项目:国家自然科学基金(51575159);国家重点研发计划(2018YFC1902400);江苏省重点研发计划(BE2017065)
作者单位
刘奇 1.河海大学 力学与材料学院,南京 211100 
程江波 1.河海大学 力学与材料学院,南京 211100;2.军事科学院 国防科技创新研究院,北京 100010 
冯源 1.河海大学 力学与材料学院,南京 211100 
梁秀兵 2.军事科学院 国防科技创新研究院,北京 100010 
陈永雄 2.军事科学院 国防科技创新研究院,北京 100010 
胡振峰 2.军事科学院 国防科技创新研究院,北京 100010 
AuthorInstitution
LIU Qi 1.School of Mechanics and Materials, Hohai University, Nanjing 211100, China 
CHENG Jiang-bo 1.School of Mechanics and Materials, Hohai University, Nanjing 211100, China; 2.Academy of Military Science PLA China, National Innovation Institute of Defense Technology, Beijing 100010, China 
FENG Yuan 1.School of Mechanics and Materials, Hohai University, Nanjing 211100, China 
LIANG Xiu-bing 2.Academy of Military Science PLA China, National Innovation Institute of Defense Technology, Beijing 100010, China 
CHEN Yong-xiong 2.Academy of Military Science PLA China, National Innovation Institute of Defense Technology, Beijing 100010, China 
HU Zhen-feng 2.Academy of Military Science PLA China, National Innovation Institute of Defense Technology, Beijing 100010, China 
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中文摘要:
      目的 研究AlSiFeMm(Mm为镍包混合稀土)非晶纳米晶涂层在干摩擦和3.5%NaCl溶液中的摩擦磨损行为。方法 采用Rtec(MFT-3000)往复式磨损试验机测试涂层在干摩擦条件和有腐蚀介质条件下的摩擦磨损性能,使用LEXT OL 3000-IR非接触三维表面轮廓仪测定涂层的磨损体积和磨痕的三维形貌,利用扫描电子显微镜对磨痕进行形貌观察和成分分析。结果 铝基非晶纳米晶涂层的摩擦系数随着载荷的增加而不断减小。干摩擦条件下,铝基非晶纳米晶涂层的磨损率随着载荷的增加而增大,当磨损速度为10 mm/s、载荷为15 N时,涂层相对耐磨性为6061铝合金的2.5倍,其磨损机制为脆性剥落、磨粒磨损,并伴随氧化磨损。在3.5%NaCl溶液中,涂层的磨损率随着载荷的增加而逐渐降低,当磨损速度为35 mm/s、载荷为30 N时,涂层的耐磨性能约为6061铝合金的8倍,其失效机制主要为剥层磨损和腐蚀磨损。结论 铝基非晶纳米晶复合涂层在干摩擦和腐蚀介质中均表现出较为优异的耐磨性能,可以作为轻质合金涂层应用于表面防护领域。
英文摘要:
      The work aims to investigate the sliding wear behaviors of the AlSiFeMm (Mm is Ni-wrapped rare earth elements) amorphous/nanocrystalline coating under dry friction and 3.5%NaCl solution conditions. Rtec (MFT-3000) reciprocating ball-on-block tester was used to measure tribological properties of the coating under dry friction and corrosive medium. The wear volumes and 3-dimensional profiles of worn tracks of the coating were measured by LEXT OL 3000-IR non-contact three-dimensional surface profilometer. The worn surface morphology and components were analyzed by scanning electron mi-croscopy (SEM). The friction coefficient of Al-based amorphous/nanocrystalline coating decreased with the increase of load. Under dry friction conditions, the wear rate of coating increased with the increase of load. The wear resistance of the coating was about 2.5 times that of the 6061-Al alloy with sliding speed of 10 mm/s and load of 15 N. The wear mechanism was brittle flaking, abrasive wear and oxidative wear. In 3.5%NaCl solution, the wear rate of the coating gradually decreased with the increase of load. When the sliding speed was 35 mm/s and load was 30 N, the wear resistance of the coating in corrosive medium was about 8 times that of 6061-Al alloy. The wear mechanism of the coating was delamination and corrosion damage. The Al-based amorphous/nanocrystalline coating has excellent wear resistance in dry friction and corrosive media, and can be used as a lightweight alloy coating in the field of surface protection.
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