种详远,甄明晖,仇溢,宗亚平,曹新建,张跃波.α-SiC粉体化学镀铜及其对铁基复合材料性能的影响[J].表面技术,2018,47(3):244-249.
CHONG Xiang-yuan,ZHEN Ming-hui,QIU Yi,ZONG Ya-ping,CAO Xin-jian,ZHANG Yue-bo.Electroless Copper Plating on α-SiC Powder and Its Effect on Properties of α-SiC/Fe Composites[J].Surface Technology,2018,47(3):244-249
α-SiC粉体化学镀铜及其对铁基复合材料性能的影响
Electroless Copper Plating on α-SiC Powder and Its Effect on Properties of α-SiC/Fe Composites
投稿时间:2017-10-25  修订日期:2018-03-20
DOI:10.16490/j.cnki.issn.1001-3660.2018.03.039
中文关键词:  α-SiC颗粒  化学镀铜  镀速  镀层  铁基复合材料  力学性能
英文关键词:α-SiC particle  electroless copper plating  plating rate  coating  iron-based composites  mechanical property
基金项目:山东省技术创新项目(201620113027,201620113028)
作者单位
种详远 山东金麒麟股份有限公司,山东 德州 253000 
甄明晖 山东金麒麟股份有限公司,山东 德州 253000 
仇溢 山东金麒麟股份有限公司,山东 德州 253000 
宗亚平 东北大学 各向异性与织构教育部重点实验室,沈阳 110819 
曹新建 东北大学 各向异性与织构教育部重点实验室,沈阳 110819 
张跃波 东北大学 各向异性与织构教育部重点实验室,沈阳 110819 
AuthorInstitution
CHONG Xiang-yuan Shangdong Gold Phoenix Co. Ltd, Dezhou 253000, China 
ZHEN Ming-hui Shangdong Gold Phoenix Co. Ltd, Dezhou 253000, China 
QIU Yi Shangdong Gold Phoenix Co. Ltd, Dezhou 253000, China 
ZONG Ya-ping Key Laboratory for Anisotropy and Texture of Materials of Ministry of Education, Northeastern University, Shenyang 110819, China 
CAO Xin-jian Key Laboratory for Anisotropy and Texture of Materials of Ministry of Education, Northeastern University, Shenyang 110819, China 
ZHANG Yue-bo Key Laboratory for Anisotropy and Texture of Materials of Ministry of Education, Northeastern University, Shenyang 110819, China 
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中文摘要:
      目的 优化α-SiC颗粒化学镀铜工艺,改善α-SiC/Fe之间的界面浸润性和匹配性,提高α-SiC/Fe复合材料的力学性能。研究α-SiC粒径大小和镀液工艺对镀铜的影响以及镀铜对α-SiC/Fe复合材料力学性能的影响。方法 在对α-SiC颗粒粗化、敏化和活化后,采用化学镀覆的方式对5、10、15、20 μm四种不同粒径的α-SiC进行表面镀铜。采用SEM和XRD对镀层的表面形貌和物相进行表征,采用SEM对α-SiC/Fe复合材料的显微组织进行观察。结果 4种粒径的α-SiC表面都成功地镀上了铜,且α-SiC颗粒粒径越小,表面积越大,镀速越高。确定了化学镀液的最佳工艺:温度65 ℃,溶液pH值9~11,SnCl2加入量9 g/L,PdCl2加入量1.5 g/L。镀层形貌为凹凸不平的铜粒子集合体,物相为α-SiC、Cu和少量的Cu2O。5、10、15、20 μm的α-SiC颗粒镀铜提高了α-SiC/Fe复合材料的致密度、抗拉强度和延伸率,镀铜后致密度分别提高了0.62%、0.73%、0.95%、1.06%,抗拉强度分别提高了5.58%、10.97%、11.63%、13.02%,延伸率分别提高了6.35%、12.35%、10.19%、10.37%。结论 α-SiC的粒径和镀液工艺显著地影响着镀速和镀层形貌。镀铜能够有效地改善α-SiC/Fe复合材料的界面缺陷,提高其力学性能。
英文摘要:
      The work aims to optimize electroless copper plating process of α-SiC particles, enhance interfacial wettability and compatibility between α-SiC and Fe, and improve mechanical properties of α-SiC/Fe composites. Besides, it aims to study effects of α-SiC particle size and plating process on copper plating, and effects of copper plating on mechanical properties of α-SiC/Fe composites. After roughening, sensitization and activation of α-SiC particles, α-SiCs with different particle size of 5, 10, 15 and 20 μm were copper-plated by electroless plating. Surface morphology and phase of the coatings were characterized with SEM and XRD. Microstructures of α-SiC/Fe composites were observed with SEM. As a result, the four kinds of α-SiC surfaces were successfully copper-plated. The smaller the particle size was, the larger the surface area and the higher the plating rate were. The optimum process of electroless plating solution was determined as follows: temperature of 65 ℃, solution pH of 9~11, SnCl2 amount of 9 g/L, and PdCl2 amount of 1.5 g/L. Morphology of the coatings was aggregate of rugged copper particles, phases were α-SiC, Cu and a small amount of Cu2O. Electroless plating of α-SiCs with different particle size of 5, 10, 15 and 20 μm improved density, tensile strength and elongation of α-SiC/Fe composites. The density increased by 0.62%, 0.73%, 0.95% and 1.06%, respectively; tensile strength by 5.58%, 10.97%, 11.63% and 13.02%, respectively; and elongation by 6.35%, 12.35%, 10.19% and 10.37%, respectively. Particle size of α-SiC and plating solution process significantly affect plating speed and coating morphology. Copper plating can effectively improve interface defects of α-SiC/Fe composites and enhance mechanical properties.
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