肖来荣,郭毅,蔡圳阳,赵小军,欧阳昊,张贝,朴盛铭,刘建飞.钼合金Si-Cr-Ti-SiC-MnO2涂层的制备与组织性能[J].表面技术,2017,46(9):66-72.
XIAO Lai-rong,GUO Yi,CAI Zhen-yang,ZHAO Xiao-jun,OUYang Hao,ZHANG Bei,PIAO Sheng-ming,LIU Jian-fei.Fabrication and Structure Properties of Si-Cr-Ti-SiC-MnO2 Coatings on Molybdenum Alloy[J].Surface Technology,2017,46(9):66-72
钼合金Si-Cr-Ti-SiC-MnO2涂层的制备与组织性能
Fabrication and Structure Properties of Si-Cr-Ti-SiC-MnO2 Coatings on Molybdenum Alloy
投稿时间:2017-04-19  修订日期:2017-09-20
DOI:10.16490/j.cnki.issn.1001-3660.2017.09.011
中文关键词:  钼合金  硅化物涂层  高辐射涂层  高温抗氧化  料浆烧结法  MoSi2  Si-Cr-Ti
英文关键词:molybdenum alloy  silicide coating  high emissivity coating  high temperature oxidation resistance  slurry sintering method  MoSi2  Si-Cr-Ti
基金项目:国家科技重大专项(0101040201);国家自然科学基金重点项目(U1637210);中南大学创新驱动计划项目(51271203);国家级大学生自由探索创新实验项目(201610533388)
作者单位
肖来荣 中南大学 a.材料科学与工程学院 b.有色金属材料科学与工程教育部重点实验室, 长沙 410083 
郭毅 中南大学 a.材料科学与工程学院 b.有色金属材料科学与工程教育部重点实验室, 长沙 410083 
蔡圳阳 中南大学 a.材料科学与工程学院 b.有色金属材料科学与工程教育部重点实验室, 长沙 410083 
赵小军 中南大学 a.材料科学与工程学院 b.有色金属材料科学与工程教育部重点实验室, 长沙 410083 
欧阳昊 中南大学 a.材料科学与工程学院, 长沙 410083 
张贝 中南大学 a.材料科学与工程学院, 长沙 410083 
朴盛铭 中南大学 a.材料科学与工程学院, 长沙 410083 
刘建飞 中南大学 a.材料科学与工程学院, 长沙 410083 
AuthorInstitution
XIAO Lai-rong a. School of Material Science and Engineering, b. The Key Laboratory of Non-ferrous Metals, Materials Science and Engineering, Ministry of Education, Central South University, Changsha 410083, China 
GUO Yi a. School of Material Science and Engineering, b. The Key Laboratory of Non-ferrous Metals, Materials Science and Engineering, Ministry of Education, Central South University, Changsha 410083, China 
CAI Zhen-yang a. School of Material Science and Engineering, b. The Key Laboratory of Non-ferrous Metals, Materials Science and Engineering, Ministry of Education, Central South University, Changsha 410083, China 
ZHAO Xiao-jun a. School of Material Science and Engineering, b. The Key Laboratory of Non-ferrous Metals, Materials Science and Engineering, Ministry of Education, Central South University, Changsha 410083, China 
OUYang Hao a. School of Material Science and Engineering, Changsha 410083, China 
ZHANG Bei a. School of Material Science and Engineering, Changsha 410083, China 
PIAO Sheng-ming a. School of Material Science and Engineering, Changsha 410083, China 
LIU Jian-fei a. School of Material Science and Engineering, Changsha 410083, China 
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中文摘要:
      目的 提高钼合金表面红外辐射性能与高温抗氧化性能。方法 将40%Si、20%Cr、5%Ti、5%SiC、30%MnO2五种粉末与酒精、粘结剂按比例混合,经高能球磨6 h后制得均匀悬浮的料浆。采用浸涂工艺对预处理的钼合金试样进行料浆涂覆,在1450 ℃真空烧结0.5 h后制得黑色涂层试样。通过1550 ℃高温静态氧化试验和高温粒子薄片红外光谱综合实验系统,分别评价涂层抗氧化性能和红外辐射性能,并通过扫描电镜(SEM)、能谱分析(EDS)、X射线衍射仪(XRD)对涂层氧化前后的形貌与组织结构进行分析。结果 钼合金Si-Cr-Ti-SiC-MnO2涂层在700、900 ℃的法向发射率分别达0.85、0.88,在1550 ℃高温有氧环境下的静态抗氧化寿命达7 h。原始涂层呈四层复合梯度结构,由外到内分别为SiO2+Mn3O4+M5Si3(M指Mo、Cr、Ti)、M5Si3+MoSi2+SiC+Mn3O4、MoSi2、Mo5Si3。高温氧化后,涂层四层复合结构由外到内转变为SiO2+(Cr,Ti)5Si3+MnCr2O4+Mn3O4、M5Si3+SiC+MnCr2O4+Mn3O4、MoSi2、M5Si3。高温氧化过程中,MSi2高硅化物层逐渐转变为M5Si3低硅化物层,涂层表面形成含MnCr2O4尖晶石相和复合硅化物的致密SiO2玻璃膜。结论 Si-Cr-Ti-SiC-MnO2涂层可有效提高钼合金基体的红外辐射性能和高温抗氧化性能,复合硅化物与硅锰复杂氧化物具有良好的抗氧化性能、高辐射性能和自愈合性能。
英文摘要:
      The work aims to improve infrared emissivity property and high temperature oxidation resistance of molybdenum alloy surface. Uniform suspension slurry was obtained after the slurry made of 40wt% Si, 20wt% Cr, 5wt% Ti, 5wt% SiC and 30wt% MnO2 powders as well as ethyl alcohol and bonder in proportion were milled with high energy ball for 6 h. Then the slurry was dip coated on the pretreated molybdenum alloy surface. Finally, the silicide coatings were synthesized at 1450 ℃ in vacuum atmosphere for 0.5 h and furnace-cooled down to room temperature. Oxidation resistance and infrared radiation properties of the silicide coatings were evaluated by performing high-temperature static oxidation test 1550 ℃ and high-temperature particle slice infrared spectroscopy integrated experimental system. Morphology and organizational structure of the unoxidized and oxidized coatings were analyzed by using SEM, EDS, and XRD. Normal infrared emissivity of the Si-Cr-Ti-SiC-MnO2 coating at 700 ℃ and 900 ℃ was 0.85 and 0.88, respectively. Static oxidization resistance life at 1550 ℃ in aerobic environment was 7 h. The original coating exhibited a four-layer composite gradient structure consisting of SiO2+Mn3O4+M5Si3, M5Si3+MoSi2+SiC+Mn3O4, MoSi2 layer and Mo5Si3 diffusion layer (outside-in). After oxidation at 1550 ℃ for 4 h, composition of the four-layer structure changed into SiO2+(Cr,Ti)5Si3+MnCr2O4+Mn3O4 layer, M5Si3+SiC+MnCr2O4+Mn3O4 layer, MSi2 layer and M5Si3 diffusion layer (outside-in). During the high-temperature oxidation process, the MSi2 high silicide layer gradually transformed into M5Si3 low silicide layer, and a dense SiO2 glass film containing MnCr2O4 spinel phase and composite silicide took shape on the coatings. The Si-Cr-Ti-SiC-MnO2 coating can effectively improve the infrared emissivity performance and high temperature oxidation resistance of the molybdenum alloy substrate. Composite silicide and silicon-manganese complex oxide exhibit excellent oxidization resistance, high radiation property and self-healing property.
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