高波,董立洋,朱广林,高超,周英伟.热镀锌板双硅烷无铬钝化膜性能的研究[J].表面技术,2017,46(6):202-206.
GAO Bo,DONG Li-yang,ZHU Guang-lin,GAO Chao,ZHOU Ying-wei.Properties of Bis-silane Chromium-free Passive Film on Hot-dip Galvanized Steel[J].Surface Technology,2017,46(6):202-206
热镀锌板双硅烷无铬钝化膜性能的研究
Properties of Bis-silane Chromium-free Passive Film on Hot-dip Galvanized Steel
投稿时间:2017-01-15  修订日期:2017-06-20
DOI:10.16490/j.cnki.issn.1001-3660.2017.06.032
中文关键词:  热镀锌板  耐腐蚀性能  硅烷  无铬  钝化膜
英文关键词:hot-dip galvanized steel  corrosion resistance  silane  chromium-free  passive film
基金项目:国家自然科学基金(51671052)
作者单位
高波 东北大学 冶金学院,沈阳 110819 
董立洋 东北大学 冶金学院,沈阳 110819 
朱广林 东北大学 冶金学院,沈阳 110819 
高超 东北大学 冶金学院,沈阳 110819 
周英伟 东北大学 冶金学院,沈阳 110819 
AuthorInstitution
GAO Bo School of Metallurgy, Northeastern University, Shenyang 110819, China 
DONG Li-yang School of Metallurgy, Northeastern University, Shenyang 110819, China 
ZHU Guang-lin School of Metallurgy, Northeastern University, Shenyang 110819, China 
GAO Chao School of Metallurgy, Northeastern University, Shenyang 110819, China 
ZHOU Ying-wei School of Metallurgy, Northeastern University, Shenyang 110819, China 
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中文摘要:
      目的 为进一步提高热镀锌板无铬钝化膜的耐腐蚀性能。方法 以偏钒酸铵和氟钛酸作为无机组分,添加主要成膜物质苯丙乳液,通过硅烷偶联剂KH-560和KH-570将两者紧密连接,在热镀锌板表面获得一层耐腐蚀性较强的双硅烷无铬钝化膜。采用中性盐雾试验、电化学试验、扫描电镜(SEM)、傅里叶红外光谱(FTIR)等表征钝化膜的耐腐蚀性能。结果 热镀锌板-双硅烷无铬钝化膜经96 h中性盐雾试验,腐蚀面积在2%~4%,腐蚀电流密度比热镀锌板基体降低一个数量等级,这表明双硅烷无铬钝化膜能提供良好的耐腐蚀能力。SEM分析表明在热镀锌板表面生成了一层均匀、连续、致密的钝化薄膜,钝化膜的厚度大约在3 μm。FTIR分析表明,双硅烷无铬钝化膜中存在—(CH2)n—、C=O、Si—O、Si—O—Si、Si—O—Zn键。结论 在热镀锌板表面生成了一层均匀、致密的钝化膜,使热镀锌板呈现良好的耐腐蚀性能,且满足工业应用标准。
英文摘要:
      The work aims to further improve corrosion resistance of chromium-free passive film on hot-dip galvanized steel. With H2TiF6 and NH4VO3 as proper inorganic constituents and styrene-acrylic emulsion as major film-forming material, a layer of corrosive bis-silane chromium-free passive film was obtained on hot-dip galvanized steel by binding the constituents tightly using silicon coupling agent (KH-560, KH-570). Corrosion resistance of the bis-silane chromium-free passive film was characterized by neutral salt spray test, electrochemical test, scanning electron microscopy and Fourier infrared spectroscopy. Corrosion area of the film accounted for approximately 2%~4% after 96 h neutral salt spray test, and corrosion current density was one order of magnitude lower than that of untreated hot-dip galvanized steel, indicating that the bis-silane chromium-free passive film could exhibit excellent corrosion resistance. SEM analysis showed that a nearly 3 μm thick uniform, continuous and compact passive film took shape on the surface of hot-dip galvanized steel. FTIR analysis indicated that —(CH2) n—, C=O, Si—O, Si—O—Si and Si—O—Zn bonds were present in the passive film. The hot-dip galvanized steel exhibits excellent corrosion resistance and meets requirements of industrial application since a layer of uniform and compact passive film takes shape on the surface of hot-dip galvanized steel.
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