赵丹,徐旭仲,刘亭亭.Ni-P/Ni-Zn-P双层复合镀层制备及耐蚀性的研究[J].表面技术,2017,46(4):240-245.
ZHAO Dan,XU Xu-zhong,LIU Ting-ting.Preparation and Corrosion Resistance of Bilayered Ni-P/Ni-Zn-P Composite Coating[J].Surface Technology,2017,46(4):240-245
Ni-P/Ni-Zn-P双层复合镀层制备及耐蚀性的研究
Preparation and Corrosion Resistance of Bilayered Ni-P/Ni-Zn-P Composite Coating
投稿时间:2016-10-12  修订日期:2017-04-20
DOI:10.16490/j.cnki.issn.1001-3660.2017.04.039
中文关键词:  Ni-P/Ni-Zn-P双层复合镀层  Ni-Zn-P合金镀层  化学镀  耐蚀性
英文关键词:Ni-P/Ni-Zn-P bilayered coating  Ni-Zn-P alloy coating  chemical plating  corrosion resistance
基金项目:河北省科技厅科技计划项目(15211037);华北理工大学研究生创新项目(2016S24)
作者单位
赵丹 华北理工大学 冶金与能源学院,河北 唐山 063009 
徐旭仲 华北理工大学 冶金与能源学院,河北 唐山 063009 
刘亭亭 华北理工大学 冶金与能源学院,河北 唐山 063009 
AuthorInstitution
ZHAO Dan School of Metallurgy and Energy, North China University of Science and Technology, Tangshan 063009, China 
XU Xu-zhong School of Metallurgy and Energy, North China University of Science and Technology, Tangshan 063009, China 
LIU Ting-ting School of Metallurgy and Energy, North China University of Science and Technology, Tangshan 063009, China 
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中文摘要:
      目的 提高金属材料在海洋环境下的耐蚀性。 方法 采用化学镀方法在Q235碳钢表面施镀Ni-Zn-P合金镀层和Ni-P/Ni-Zn-P双层复合镀层,采用扫描电镜(SEM)和能谱分析仪(EDS)对镀层表面形貌和断面成分进行了分析。结果 Ni-P/Ni-Zn-P双层复合镀层相对于Ni-Zn-P合金镀层胞状组织更加均匀平滑,胞与胞的边界结合更加连续致密。Ni-Zn-P合金镀层断面厚度为6.5 μm左右,锌和磷的质量分数分别约为4%和14%。Ni-P/Ni-Zn-P双层复合镀层断面总厚度约7.5 μm,内层镀层的厚度约2.3 μm,磷的质量分数约为9%;外层镀层厚度约5.2 μm,锌和磷的质量分数分别约为5%和11%。在5%NaCl溶液中腐蚀144 h后,Ni-Zn-P合金镀层遭到了严重的破坏,有许多裂纹,而Ni-P/Ni-Zn-P双层复合镀层仍然连续完整,没有严重的破损,只是局部腐蚀,这说明双层镀层更耐蚀。结论 Ni-P/Ni-Zn-P双层复合镀层腐蚀速率明显低于Ni-Zn-P合金镀层,相对于Ni-Zn-P合金镀层耐蚀性更好。
英文摘要:
      The work aims to improve corrosion resistance of metal materials in marine environment. Ni-Zn-P alloy coating and Ni-P/Ni-Zn-P bilayered composite coating were prepared on Q235 steel by virtue of chemical plating. Surface morphology and fracture surface of the coatings were analyzed with SEM and EDS. The Ni-P/Ni-Zn-P bilayered composite coating was more uniform and smooth than Ni-Zn-P alloy coating, and the cell boundary was more continuous and dense as well. Cross section thickness of Ni-Zn-P alloy coating was about 6.5 μm, and Zn and P mass fraction nearly 4% and 14% respectively. Overall thickness of Ni-P/Ni-Zn-P bilayered composite coating was about 7.5μm, thickness of inner coating about 2.3 μm, P mass fraction about 9%; the outer coating about 5.2 μm, Zn and P mass fraction of about 5% and 11% respectively. After being corroded for 144h in 5% solution, the Ni-Zn-P alloy coating was severely damaged and many cracks were present. The Ni-P/Ni-Zn-P bilayered composite coating remained intact and was subject to localized corrosion instead of serious damage, indicating that the bilayered coating was more resistant to corrosion. Corrosion rate of Ni-P Ni-Zn-P bilayered coating was significantly lower than that of Ni-Zn-P alloy coating, corrosion resistance of the former was better as well.
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