杨秀从,李国禄,王海斗,康嘉杰,林丽.超音速等离子喷涂NiCr-Cr3C2涂层的结构及冲蚀磨损机理[J].表面技术,2016,45(9):32-37.
YANG Xiu-cong,LI Guo-lu,WANG Hai-dou,KANG Jia-jie,LIN Li.Microstructure and Erosion Wear of Supersonic Plasma Sprayed NiCr-Cr3C2 Coatings[J].Surface Technology,2016,45(9):32-37
超音速等离子喷涂NiCr-Cr3C2涂层的结构及冲蚀磨损机理
Microstructure and Erosion Wear of Supersonic Plasma Sprayed NiCr-Cr3C2 Coatings
投稿时间:2016-02-20  修订日期:2016-09-20
DOI:10.16490/j.cnki.issn.1001-3660.2016.09.005
中文关键词:  超音速等离子喷涂  NiCr-Cr3C2涂层  力学性能  冲蚀磨损  微观结构
英文关键词:supersonic plasma spraying  NiCr-Cr3C2 coatings  mechanical property  erosion  microstructure
基金项目:国家自然科学基金(51275151);国家 973 计划(2011CB013405);国家杰出青年科学基金(51125023);河北省自然科学基金(E2016202325)
作者单位
杨秀从 1.河北工业大学 材料科学与工程学院,天津 300130;2.装甲兵工程学院 装备再制造技术国防科技重点实验室,北京 100072 
李国禄 河北工业大学 材料科学与工程学院,天津 300130 
王海斗 装甲兵工程学院 装备再制造技术国防科技重点实验室,北京 100072 
康嘉杰 中国地质大学 工程技术学院,北京 100083 
林丽 1.河北工业大学 材料科学与工程学院,天津 300130;2.装甲兵工程学院 装备再制造技术国防科技重点实验室,北京 100072 
AuthorInstitution
YANG Xiu-cong 1.School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130, China; 2.National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China 
LI Guo-lu School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130, China 
WANG Hai-dou National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China 
KANG Jia-jie School of Engineering and Technology, China University of Geosciences, Beijing 100083, China 
LIN Li 1.School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130, China; 2.National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China 
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中文摘要:
      目的 改善流体机械部件的耐冲蚀磨损性能。方法 采用超音速等离子喷涂(Supersonic Plasma Spraying)系统制备NiCr-Cr3C2涂层,通过X射线衍射仪(XRD)分析了喷涂粉末和涂层的物相结构。采用扫描电子显微镜(SEM)及配套的能谱分析仪(EDS)观察和分析了涂层的微观形貌及化学成分。采用透射电子显微镜(TEM)从超微观角度分析了涂层的晶粒结构。采用Image J2x孔隙率计算软件测定了涂层的孔隙率。采用显微硬度仪、纳米压痕仪及万能拉伸试验机分别测定了涂层的显微硬度、弹性模量和结合强度。采用动载磨料试验机进行了冲蚀试验,冲蚀角度为90°,砂浆比为5:8,冲蚀时间为3 h。结果 获得的超音速等离子喷涂NiCr-Cr3C2涂层主要含有NiCr、Cr3C2、Cr7C3等物相,至少含有单晶、纳米晶、过渡区三个区域。涂层的显微硬度值为911HV0.3,约为基体的3倍,孔隙率为1.4%,结合强度为66 MPa,弹性模量为215.3 GPa。在90°攻角下,涂层的冲蚀磨损失效以疲劳剥落磨损为主。结论 用超音速等离子喷涂系统在基体表面制备的NiCr-Cr3C2涂层具有较好的耐冲蚀磨损性能。
英文摘要:
      Objective To improve the erosion wear resistance of fluid mechanical components. Methods NiCr-Cr3C2 coatings were deposited by supersonic plasma spraying system. The phase structure of the powders and coatings were analyzed by XRD. The microstructure and chemical component were observed and analyzed by SEM and EDS. The grain structure was examined by TEM. The porosity was determined by Image J2x porosity calculation software. The microhardness, elastic modulus and bonding strength were also respectively tested by microhardness tester, NANOVEA and universal tensile tester. The erosion test was done by the dynamic load abrasive testing machine, with the erosion Angle at 90°, sands-cement ratio at 5:8, and erosion time 3 h. Results The main phase structure of NiCr-Cr3C2 coatings were NiCr, Cr3C2 and Cr7C3. The grain structure were composed of crystal, nanocrystalline, and transition zones. The microhardness of the coatings was 911HV0.3, about 3 times of the substrate, and the porosity was 1.4%, the bonding strength was 66 MPa, and the elastic modulus was 215.3 GPa. The main erosion mechanism of NiCr-Cr3C2 coatings was fatigue spalling at 90° attack angle. Conclusion The NiCr-Cr3C2 coatings deposited by supersonic plasma spraying system perform good erosion wear resistance.
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