王俊芳,周学梅,魏文政.吸波涂层精准厚度涂装工艺研究[J].表面技术,2016,45(7):178-183.
WANG Jun-fang,ZHOU Xue-mei,WEI Wen-zheng.Study on Accurate Thickness Technology for Wave Absorbing Coatings[J].Surface Technology,2016,45(7):178-183
吸波涂层精准厚度涂装工艺研究
Study on Accurate Thickness Technology for Wave Absorbing Coatings
投稿时间:2016-03-12  修订日期:2016-07-20
DOI:10.16490/j.cnki.issn.1001-3660.2016.07.030
中文关键词:  吸波涂层  涂装  厚度控制  气助无气喷涂
英文关键词:wave absorbing coating  coating  thickness control  air assisted air less spraying coating
基金项目:
作者单位
王俊芳 西南技术工程研究所,重庆 400039 
周学梅 西南技术工程研究所,重庆 400039 
魏文政 西南技术工程研究所,重庆 400039 
AuthorInstitution
WANG Jun-fang Southwest Technology and Engineering Research Institute, Chongqing 400039, China 
ZHOU Xue-mei Southwest Technology and Engineering Research Institute, Chongqing 400039, China 
WEI Wen-zheng Southwest Technology and Engineering Research Institute, Chongqing 400039, China 
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中文摘要:
      目的 降低涂层厚度波动范围,提高吸波性能的稳定性。 方法 通过资料分析,选用空气辅助无气喷涂工艺,综合空气喷涂和无气喷涂工艺的优点, 改进喷嘴, 实现喷雾流量和雾化幅度等工艺参数的精确控制。 进行喷涂参数优化试验和吸波性能检测,获得最佳喷涂工艺。 结果 采用空气辅助无气喷涂工艺和改进的喷嘴,调节喷幅在 5~30 mm,采用 5 次喷涂,每次喷涂 20~24 min,获得的吸波涂层表面平整,没有直径大于 50 μm 的颗粒。喷涂的 2 mm 厚涂层单位面积厚度的偏差从 200 μm 降低到 60 μm 以下,吸波性能从 5 dB 降到 2 dB 以下。 结论 研制出的吸波涂层精准厚度涂装工艺,可根据涂装基准面的形态和结构选择不同喷幅的喷嘴调节雾化,实现厚涂层吸波涂料的均匀喷涂,大幅度提高吸波涂层的涂装质量。
英文摘要:
      Objective To reduce fluctuation range of coating thickness and enhance stability of wave absorbing performance. Methods Air assisted air less spraying coating technology was selected through data analysis, which integrated the advantages of air spraying coating technology and air less spraying coating technology and improved nozzle to realize accurate control of technical parameters, such as spraying flow and spraying range; coating experiment and wave absorbing performance test were carried out to optimize coating parameters. Results The improved nozzle using air assisted air less spraying coating technology had spraying range in 5~30 mm. When spraying for 5 times with 20~24 min every time, the obtained wave absorbing coating surface was smooth without large grain of diameter larger than 50 μm; thickness fluctuation per unit area of coated 2 mm coating decreased from 200 μm to 60 μm, which reduced the decrease of wave absorbing performance from 5 dB to less than 2 dB. Conclusion The accurate thickness coating technology for wave absorbing coating can adjust spraying according to the form and structure of the reference plane to be coated, and realize even spray coating of wave absorbing coating, which greatly improves the coating quality of wave absorbing coating.
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