刘梦兰,向可友,王建华,徐良.PRO-pHx 酸活剂在电镀零件酸洗中的应用研究[J].表面技术,2015,44(11):134-137.
LIU Meng-lan,XIANG Ke-you,WANG Jian-hua,XU Liang.Application of PRO-pHx Acid Active Agent in Pickling of Electroplating Parts[J].Surface Technology,2015,44(11):134-137
PRO-pHx 酸活剂在电镀零件酸洗中的应用研究
Application of PRO-pHx Acid Active Agent in Pickling of Electroplating Parts
投稿时间:2015-09-17  修订日期:2015-11-20
DOI:10.16490/j.cnki.issn.1001-3660.2015.11.021
中文关键词:  PRO-pHx 酸活剂  零件酸洗  节酸  降低成本
英文关键词:PRO-pHx acid active agent  pickling of electroplating parts  saving acid  reduce costs
基金项目:
作者单位
刘梦兰 珠海市玛斯特五金塑胶制品有限公司, 广东珠海 519175 
向可友 珠海市玛斯特五金塑胶制品有限公司, 广东珠海 519175 
王建华 珠海市玛斯特五金塑胶制品有限公司, 广东珠海 519175 
徐良 珠海市玛斯特五金塑胶制品有限公司, 广东珠海 519175 
AuthorInstitution
LIU Meng-lan Master Co. LTD, Zhuhai 519175, China 
XIANG Ke-you Master Co. LTD, Zhuhai 519175, China 
WANG Jian-hua Master Co. LTD, Zhuhai 519175, China 
XU Liang Master Co. LTD, Zhuhai 519175, China 
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中文摘要:
      目的 研究 PRO-pHx 酸活剂对酸洗过程及酸洗质量的影响,达到节酸、减排、降低成本的目标。方法 通过添加 PRO-pHx 酸活剂,对比分析酸洗溶液更换周期,以及不同的使用酸周期的成本。 结果PRO-pHx 酸活剂体积分数在 1% 以下,即可长期保持钢铁零件酸洗液的活性以及零件的表面酸洗质量和电镀层质量,同时减少酸液废弃量。 其中,1200 L 的硫酸酸洗槽加入体积分数为 1% 的 PRO-pHx 酸活剂,到第 30 个使用周期成本节约了 33. 6% ,且随周期延长酸洗成本会进一步降低。 结论 PRO-pHx 酸活剂添加到酸洗溶液中,在保证钢铁零件表面酸洗质量和电镀层质量的前提下,实现了节酸、减排、降低成本。
英文摘要:
      Objective In order to study the effect of PRO-pHx acid active agent on the pickling process and pickling quality, and to reach the goals of saving acid, reducing emission and decreasing cost. Methods The PRO-pHx live agent was added, and the replacement cycle of acid pickling solutions was comparatively analyzed, as well as the costs of different acid usage cycles. Results A concentration of 1% or less of PRO-pHx acid activating agent could maintain the activity of galvanized parts pickling solution for a long time, as well as the surface pickling quality of steel parts and electroplating quality, meanwhile, the amount of waste acid was reduced. Adding 1% PRO-pHx acid active agent in a 1200 L sulfuric acid pickling tank could reduce the cost by 33. 6% at the 30th cycle, and the costs would be further reduced with the extension of the pickling cycle. Conclusion Adding PRO-pHx acid active agent in acid pickling solution realized acid conservation, emissions reduction and cost reduction on the premise of the good quality of surface pickling of steel parts and electroplating coating.
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