王梓杰,王帅星,周海飞,钱洲亥,赵晴,王敏,葛文娜,熊艳,黄勇.快速化学镀 Ni-Zn-P 合金工艺及镀层性能[J].表面技术,2015,44(8):25-30.
WANG Zi-jie,WANG Shuai-xing,ZHOU Hai-fei,QIAN Zhou-hai,ZHAO Qing,WANG min,GE Wen-na,XIONG Yan,HUANG Yong.Rapid Electroless Technique for Ni-Zn-P Alloy Coating and Its Properties[J].Surface Technology,2015,44(8):25-30
快速化学镀 Ni-Zn-P 合金工艺及镀层性能
Rapid Electroless Technique for Ni-Zn-P Alloy Coating and Its Properties
投稿时间:2015-05-06  修订日期:2015-08-20
DOI:10.16490/j.cnki.issn.1001-3660.2015.08.005
中文关键词:  Ni-Zn-P 镀层  化学镀  镀速  成分  耐蚀性
英文关键词:Ni-Zn-P coating  electroless  deposition rate  chemical composition  corrosion resistance
基金项目:国网浙江省电力公司科技项目(5211011306V2)
作者单位
王梓杰 南昌航空大学 材料科学与工程学院, 南昌 330063 
王帅星 南昌航空大学 材料科学与工程学院, 南昌 330063 
周海飞 浙江省电力公司电力科学研究院, 杭州 310014 
钱洲亥 浙江省电力公司电力科学研究院, 杭州 310014 
赵晴 南昌航空大学 材料科学与工程学院, 南昌 330063 
王敏 南昌航空大学 材料科学与工程学院, 南昌 330063 
葛文娜 南昌航空大学 材料科学与工程学院, 南昌 330063 
熊艳 南昌航空大学 材料科学与工程学院, 南昌 330063 
黄勇 南昌航空大学 材料科学与工程学院, 南昌 330063 
AuthorInstitution
WANG Zi-jie School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China 
WANG Shuai-xing School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China 
ZHOU Hai-fei Zhejiang Electric Power Corporation Research Institute, Hangzhou 310014, China 
QIAN Zhou-hai Zhejiang Electric Power Corporation Research Institute, Hangzhou 310014, China 
ZHAO Qing School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China 
WANG min School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China 
GE Wen-na School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China 
XIONG Yan School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China 
HUANG Yong School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China 
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中文摘要:
      目的 确定快速化学镀 Ni-Zn-P 合金的工艺。 方法 通过一系列实验,研究主盐含量、pH 值、温度、时间等对镀层沉积速度及镀层锌镍比的影响,确定最优工艺条件。 借助 SEM,EDS,XRD 及电化学方法分析镀层微观形貌、成分及耐蚀性。 结果 在 ZnSO4·7H2O 8 g/ L,NiSO4·6H2O 35 g/ L,NaH2PO2·H2O20 g/ L,NH4Cl 50 g/ L,C6H5Na3O7·2H2O 70 g/ L,稳定剂 1. 5 mg/ L,pH=9. 0,温度 90 ~ 95 ℃ 的条件下,化学镀 Ni-Zn-P 合金沉积速度为 5 ~6 μm/ h,镀层中 Zn 质量分数为 8% ~ 10% ,P 质量分数为 6% 左右,Ni 质量分数为 80% ~85% 。 Zn 的存在使 Ni 呈现出晶态结构,在 XRD 谱图上 2θ = 45°及 2θ = 52°位置分别出现了 Ni(111),Ni(200)衍射峰。 施镀时间不会影响镀层成分,但会影响镀层耐蚀性。 施镀1. 5 h 时,镀层厚度约为 9 ~10 μm,其耐蚀性略好于相同厚度的 Ni-P 镀层。 结论 Ni-Zn-P 化学镀沉积速度较快,8% ~10% 的 Zn 使镀层中 Ni 呈晶态结构,且改善了镀层耐蚀性。
英文摘要:
      Objective To determine a rapid electroless technique for Ni-Zn-P alloy coating. Methods The effects of the concentration of main salts, pH, temperature and electroless time on the deposition rate and Zn ° Ni (wt. % ) of coating were studied by a series of experiments. An optimized electroless technique for Ni-Zn-P alloy was achieved. The morphology, composition, phase structure and corrosion resistance of the coating were analyzed by SEM, EDS, XRD and EIS, respectively. Results Ni-Zn-P alloy coating was prepared on carbon steel by the electroless technique when ZnSO4·7H2O, NiSO4·6H2O, NaH2PO2·H2O, NH4Cl, C6H5Na3O7·2H2O, stabilizing agent, pH and temperature were 8 g/ L, 35 g/ L, 20 g/ L, 50 g/ L, 70 g/ L, 1. 5 mg/ L, 9. 0 and 90 ~ 95 ℃ , respectively. The deposition rate of the coating was 5 ~ 6 μm/ h. The contents of Zn, Ni and P in the coating were 8wt. % ~ 10wt. % , 80wt. % ~ 85wt. % and about 6wt. % , respectively. Besides, the Ni in the coating showed crystalline structure in the presence of Zn. The diffraction peaks of Ni (111) and Ni (200) appeared at 2θ = 45 ° and 2θ = 52 °. In addition, electroless time had slight influence on the coating composition, but could affect the corrosion resistance of the coating. The thickness of Ni-Zn-P alloy coating was about 9 ~ 10 μm when the electroless time was 1. 5 h. The Ni-Zn-P coating with a thickness of 9 ~ 10 μm had better corrosion resistance than the Ni-P coating with the same thickness. Conclusion The electroless deposition rate for Ni-Zn-P coating was higher. The presence of 8wt. % ~ 10wt. % Zn led to the formation of crystalline Ni in the coating, and improved the corrosion resistance of the coating.
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