李 平,乔生儒,王汉功.钛-铝双丝超音速电弧喷涂过程中熔滴粒子几何特性研究[J].表面技术,2007,36(1):84-86.
LI Ping,QIAO Sheng-ru,WANG Han-gong.Study on Geometry Character of Molten Droplet Atomizing during Titanium-aluminum Twin Wires Supersonic Arc Spraying[J].Surface Technology,2007,36(1):84-86
钛-铝双丝超音速电弧喷涂过程中熔滴粒子几何特性研究
Study on Geometry Character of Molten Droplet Atomizing during Titanium-aluminum Twin Wires Supersonic Arc Spraying
投稿时间:2006-09-05  修订日期:2007-02-10
DOI:
中文关键词:  钛铝,超音速电弧喷涂,工艺参数,熔滴尺寸,雾化
英文关键词:Ti-Al  Supersonic arc spraying  Technological parameter  Droplet size  Atomization
基金项目:
作者单位
李 平 1-第二炮兵工程学院501教研室,710025,2-西北工业大学材料学院,710072 
乔生儒 西北工业大学材料学院,710072 
王汉功 第二炮兵工程学院501教研室,710025 
AuthorInstitution
LI Ping 1.The Second Artillery Engineering Institute, Xian 710025, China; 2. Material College of North-western Polytechnic University, Xian 710072, China 
QIAO Sheng-ru Material College of North-western Polytechnic University, Xian 710072, China 
WANG Han-gong The Second Artillery Engineering Institute, Xian 710025, China 
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中文摘要:
      为了研究工艺参数对钛-铝双丝超音速电弧喷涂熔滴粒子尺寸的影响规律,通过对喷枪出口处气流速度、气体质量流率和金属熔滴质量流率的分析测定,以Nukiyama-Tanasawa模型为基础,建立了喷涂粒子平均直径与喷涂电压和电流间的解析关系,并对喷涂电压和电流对熔滴粒子平均直径的影响进行了计算机模拟仿真。结果表明,在喷枪结构和雾化气体压力一定时,雾化粒子的平均直径,随喷涂电流的增大而增大,随喷涂电压的升高而减小,但总的变化幅度却较小。利用激光粒度分析仪对一定喷涂工艺条件下所得粒子平均直径的实验分析结果与计算值之间的相对误差为9.52%,扫描电镜观察表明粒子形态以球形颗粒为主。
英文摘要:
      This article is aim to study influence of arc spraying parameters on the droplet size of titanium and aluminum. The outlet velocity and mass flow ratio of gases and molten droplet mass flow ratio are determined firstly for supersonic wires arc spray (SWAS). On the basis of Nukiyama-Tanasawa’s model about liquid droplet atomization average diameter, the analytic expressions of the molten droplet mean diameter between and spray voltage and current in titanium and aluminum supersonic wires arc spray is derived, the correlation with arc spray parameters (voltage and current) droplet mean diameters are simulated by computer. The results show that the mean diameter of droplet increases with adding of spray current, and decreases with rising of spray voltage, but the extent of mean diameter changing is very finites at the certain gas pressure and spray nozzle structure. The particle size of spray droplet atomized determining by laser granularity analyzer, the relative error between calculation value and measure result is 9.52%. The shape of the majority of particles sprayed is sphericity by scanning electron microscopy observing.
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